Water Chiller

Welding Chiller

  • Cooling capacity 1.6KW to 180KW
  • Temperature control from 7℃ to 35℃
  • Chilled water flow rate up to 480LPM
  • Built-in SS Water tank and water pump
  • Easy installation and maintenance
  • Cooling all welder machine and welding process
  • Much lower maintenance cost

Your Premier Welding Chiller Manufacturer

Welding chiller is a special industrial process chiller for cooling welder machine or welding process. TopChiller is a leading welding chiller manufacturer with 20 years’ experience.

A welding machine is very important for modern industry including: resistance welder,spot welding, projection welding, seam welding, butt welding and flash welding.

Water cooling plays an important role in the welding process and the welder machine. As we all know, there is boring heat during the welding process.

If we don’t remove the heat timely, it will cause harm to both the welding machine and the welder.

Welding chillers can take away the excess heat from the welding machine and welding guns during welding processing to keep it safe and in good working conditions.

TopChiller offers a complete line of industrial chillers available for welding machines and welders including resistance welding machine, spot welding machine, and a laser welding machine.

The welding chiller with a cooling capacity range from 1 to 40 tons, 3KW to 180KW and temperature stability of +/-0.5℃ to +/-2℃.

Each welder water chiller is self-contained, closed-loop or open-loop depending on the project requirements, with pumping and piping system.

All welding chillers designed and manufactured by TopChiller features non-ferrous water circuit construction consisting of a stainless steel water pump, stainless steel evaporator, energy efficient and reliable scroll compressor, R407c ozone friendly refrigerant charged before delivery.

As a leader of welding chiller supplier, TopChiller is willing to provide all technical support for your welder and welding machine.

TopChiller is a professional welding chiller manufacturer, TopChiller has exported many welding chillers to the Philippines, Australia, New Zealand, Malaysia, Singapore, Indonesia, Chile, Mexico, Costa Rica, Brazil, Argentina, Colombia, South Africa, Nigeria, Saudi Arabia, Dubai, Spain, Italy, etc.

If you are looking for a reliable welding chiller supplier in the market, TopChiller is your best choice.

Just contact TopChiller sales, and tell all the chiller requirements to get a free quotation for your welding machines.

Welding Chiller Technical Specifications

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Welding Chiller

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TopChiller: Your Professional Welding Chiller Supplier

For welding chillers, both air cooled and water cooled condensers are available in TopChiller. Split system and outdoor duty options, the portable caster with low noise are also available.

This welder chiller with fully protection devices includes high & low refrigerant safety, automatic water refill system, low water flow safety switch, water freeze safety system, and digital water temperature controller.

This will help water chiller and your welding machine to work efficiently without worrying about safety. Welding chiller from TopChiller is your best water cooling partner for welding machines. We have the packaged water cooling solution to meet your specific needs.

Starting from design, installation, commissioning to installation, TopChiller provides the necessary technical support in every stage.

TopChiller water chiller will help in improving weld quality and increasing tip life for spot welding or making a more uniform line in seam welding.

Welding Chiller: Your Complete Buying Guide

Welding is a special fabrication or sculptural process that joins materials, usually metals or thermoplastics, by using high heat to melt the parts together and allowing them to cool causing fusion.

Welding is distinct from lower temperature metal-joining techniques such as brazing and soldering, which do not melt the base metal.

Welding chiller is specially manufactured for cooling welding machine, welder gun or provide constant cooling water for the welding process.

What is a welding chiller?

Welding chiller is a kind of water cooling equipment specially designed for welding machine or welder, which can provide constant temperature, constant current and constant pressure.

Welding chiller mainly consists of a cooling water tank, circulating water pump, refrigeration compressor, condenser, evaporator, radiation fan, refrigeration controller and other components and related controllers.

Welding Chiller

Welding Chiller

The Working Principle of a Welding Chiller

The working principle of the welding chiller for laser automatic welding machine:

the cooling water in the water chiller circulates continuously between the equipment and the evaporator of the compressor refrigeration system through the work of the circulating water pump.

The heat generated during the operation of the equipment passes through the refrigeration cycle of the compressor refrigeration system and is eventually transmitted to the air.

The corresponding controller can control the refrigeration system of the compressor according to the set parameters, so as to ensure that the cooling water temperature of the equipment is always controlled in the specified range.

Types of welder and welding machine

1. The main welding machines used by industrial and mining enterprises are:

AC arc welding machine, DC electric welding machine, argon arc welding machine, carbon dioxide protection welding machine, butt welding machine, spot welding machine, submerged arc welding machine, high-frequency welding machine, flash Butt welder, pressure welder, butt welder laser welder.

Electric welding machines mainly include AC arc welding machines, DC arc welding machines, gas shielded welding machines, etc.

The AC arc welder is mainly composed of a leakage inductance transformer.

DC arc welding machine has two structures: transformer + rectification and inverter
The structure of the gas shielded welder is relatively complicated, and there are various structural forms of controllable rectification, inverter, and pulse control.

(1) The main application fields of the inverter welding machine are the same, but the welding machine is more energy-efficient and lighter.

(2) Main application fields of submerged arc welding machine Large steel structure manufacturing unit, pressure vessel boiler manufacturing unit.

(3) Main application fields of gas shielded welding machines Large steel structure manufacturing units or general machinery Agricultural machinery, automobile manufacturing plants, security door processing plants, and units manufacturing pressure vessel boilers are now also widely used for gas shielded welding machines.

(4) TIG welding machine is mainly used in pipelines, pressure vessel boilers, stainless steel processing enterprises

(5) The AC argon arc welding machine is mainly made of aluminum welding manufacturing unit and aluminum container manufacturing unit. Aluminum radiator welding.

2. There are two kinds of DC welding machines: one is the rectification primitive under the base of the AC motor, and the other is the DC generator.

DC welding machines are mainly welded with non-ferrous metals and pig iron. The main welding plate of the AC welding machine is mainly used.

3, Argon arc welding machine, carbon dioxide protection welding machine, high-frequency welding machine, flash butt welding machine.

The argon arc welding machine and the carbon dioxide protection welding machine can mainly weld thin plates of 2 mm or less and colored gold layers.

The flash butt welding machine mainly connects objects such as copper and aluminum joints, and the high-frequency welding machine mainly welds steel pipes.

4. Submerged arc welding is mainly used for welding steel structural parts, bridge H steel, and industrial-shaped room girders.

5, gas shielded welding: argon arc welding, carbon dioxide protection welding, under the protection of gas, the welding machine will not oxidize, melt and weld firmly, can be welded with a colored gold layer, weldable thin material.

6. Laser welding machine: The lead wire inside the solderable transistor.

7. Butt welding machine: The iron wire and other objects on the main welding anchor of the cable chain factory. Can be docked, etc.

There are DC welding machine and AC welding machine:
The electric welder uses the high-temperature arc generated by the positive and negative poles in an instantaneous short-circuit to melt the solder and the material to be welded on the electrode to achieve the purpose of combining them.

Welding Chiller Applications:

Welding chillers are suitable for many industries as below:

laser processing equipment with a semiconductor laser, CO2 laser and YAG laser as the working medium, including laser marking, laser cutting, laser welding, laser drilling, laser marking and so on.

Welding Chiller

Industrial chiller for welding machine

Why TopChiller Can Be Your Reliable Welding Chiller Supplier?

Welding Chiller Designed by TopChiller Characteristics

welding chiller

industrial chiller for welding machine

1. Stable cooling performance, simple operation and convenient maintenance.

2. Refrigeration system components are all brand components, using Panasonic or Hitachi compressors, low noise, long life.

Equipped with fan with large air volume and low noise, it has high efficiency and stable refrigeration effect. The displayed temperature controlling stability accuracy is (+/-) 0.1 C.

3. Intelligent main control board developed and manufactured independently. The LED display is stable and durable.

It has a variety of settings and fault display functions, which can be seen at a glance. Only one key operation (switch key) is needed, and the rest is automatically realized by memory function.

4. With overload, pressure, phase sequence, flow rate, high and low temperature protection signal alarm, comprehensive protection of laser overheating, configuration of normally open and closed output for choice.

5. Use stainless steel multi-stage centrifugal special circulating pump, PVC connection pipeline, SUS304 stainless steel water tank, no rust or corrosion, can directly use pure water or deionized water.

6. Configuration of high-pressure pure water filter device to ensure that the pipeline is free of dirty blockage, so that the laser welding equipment can running safely,

7. Equipped with water pressure gauge, it is convenient to observe the pressure and flow rate.

welding machine

industrial chiller for welding machine and welder

As a professional water chiller supplier with rich experience in chillers for welding machines, TopChiller would like to provide all technical support to end users.

Please talk to our engineering team to get the best welding chiller solution for your welding machine project.