TopChiller Portable Water Chiller Manufacturer & Supplier In China

Portable Water Chiller -An Ultimate Buying Guide by TopChiller.

The advancement in technology and industrialization has increased the global demands for highly efficient, accurate, and reliable cooling systems and applications.

The newly designed most advanced eco-friendly Portable Water Chiller is integrated to require a single electrical connection to be plugged in.

They contain all components on a single footprint.

This article intends to serve as a guide in the placement or installation, operation, service, and maintenance of your Portable Water Chiller.

Improper installation and lack of awareness can cause damage and improper operation of your Portable Water Chiller.

Hence you must come across all the necessary facts and figures about your Portable Water Chiller for its proper functioning and long life.

Proper knowledge of the operating characteristics of a Portable Water Chiller will help you to prevent any mechanical damage to the internal system of your Portable Water Chiller.

This guide will provide you the bulk of information about Portable Water Chiller and it covers the following points:

What is a Portable Water Chiller?

A Portable Water Chiller is a unique kind of refrigeration system that uses water as a coolant to transfer heat from a process or an internal environment to some external process or environment.

The term Portable means able to be carried easily and moved.

A Portable Water Chiller is a chiller that contains all the necessary features of a chiller in a single unit.

The configuration of a Portable Water Chiller defines whether it is movable or not.

It has a definite design that allows you to move it from one place to another.

A Portable Water Chiller has a longer life span. It is designed in such a way that it does not require the replacement of its parts time and again.

A Portable Water Chiller unlikely other industrial chillers do not produce any noise.

Hence it is user-friendly as well. Thus Portable Water Chiller has solved the biggest problem of industries and offices.

Instead of toxic chemicals, a Portable Water Chiller uses water as a coolant.

A Portable Water Chiller uses one of the most Avant-grade technologies of refrigeration systems that help not only to maintain the temperature but provide magnificent cooling without causing any hazards to our environment.

Portable Water Chiller

What are the Standard Features of a Portable Water Chiller?

The Portable Water Chiller has many attractive and user-friendly quality standard features which distinguish it from an ordinary chiller.

A Portable Water Chiller has a display screen touch. This feature makes it stand out and instead of a fixed or rigid compressor has a variable compressor.

It controls the cooling by controlling the temperature to adjust it according to the requirement of your application.

A Portable Water Chiller contains a variable speed motor that is designed and programmed in such a way that it adjusts its voltage according to the compressor load.

It doesn’t waste your electricity by supplying extra voltage to its compressor.

In this way, it helps you to save a lot of money you spend to provide energy to your chiller.

A Portable Water Chiller has an automatic water-intake system and water level sensors that help you to maintain the accurate level of coolant that is water in it.

Water corrodes the metal plate. It causes rusting of iron.

To overcome this problem, a portable chiller uses copper-coated plates as a heat exchanger to prevent corrosion and rusting in its internal parts.

A Portable Water Chiller uses computer programming to control its various operations like speed, voltage, water level, and temperature.

A Portable Water Chiller uses a new technology of micro-channeled condenser coils.

These coils are made up of aluminum plated with a unique metal named braze to enhance the heat transfer.

These coils are smaller in size and lighter in weight. They provide maximum resistance to corrosion.

Portable Water Chiller Water Sensor

What are the Main Components of a Portable Water Chiller?

A Portable Water Chiller consists of a water system, refrigeration system, and control system.

The refrigeration system consists of a variable compressor, electronic expansion valve, condenser, micro-channeled condenser coils, and aluminum and brazes coated plates as a heat exchanger, and refrigerant pipelines.

• Variable Compressor

It compresses the refrigerant that is water to high pressure and sends it out to the condenser to be cooled.

It controls the temperature according to the requirements of your application.

It adjusts its cooling when a low or high temperature is required. It saves your electricity. It saves your money.

• Condenser

It is one of the essential parts of the refrigeration unit of your Portable Water Chiller. It condenses the refrigerant back into a liquid form.

Condensation simply means converting gas into a liquid state.

• Electronic Expansion Valve

It plays a crucial role in a Portable Water Chiller. The condensation pressure of refrigerant drops to the evaporation pressure to place it in the liquid receiver.

It precisely monitors the flow of refrigerant entering the evaporator.

• Aluminum and Braze Coated Plate

It is a heat exchanger. It is the place where most of the cooling takes place.

Aluminum is one of the best metals to resist rusting and corrosion.

It protects the plates of a Portable Water Chiller from rusting and provides a long-life span.

• Micro Channeled Condenser Coils

These are the cooling coils for the refrigeration system. They reject the heat taken from the inside of an environment outside that environment.

A Portable Water Chiller uses micro channeled coils that provide better transfer of heat.

They are composed of an aluminum and plated coil that provides the parallel flow to the fluid.

These coils of a Portable Water Chiller contain water as a refrigerant or coolant.

The chilled water is transferred through the refrigeration unit to the pipelines connected with a heat exchanger surrounding a heated process.

After absorbing heat from an environment, the heated coolant is returned to the refrigeration unit for cooling.

Then the same process is repeated. This cycle results in cooling and helps to control the temperature.

Portable Water Chiller Compressor

What are the Types of Portable Water Chiller based on the Flow of Coolant?

It is very important to determine what is the style of flow circuit of your Portable Water Chiller for your Application?

There are two types of Portable Water Chiller based on the flowing coolant.

• Reverse flow Portable Water Chiller
• Standard flow Portable Water Chiller

Both of these styles of flow circuits have their advantages.

• Reverse Flow Portable Water Chiller :

A reverse flow portable chiller does not contain a specific tank.

It is placed in an open looped cooling application where it is required.

Water through this tank is transferred to the pump and the whole process begins. The Portable Water Chiller starts its operation.

It is designed for an open circuit process.

• Quality Features 

A reverse flow Portable Water Chiller has copper-plated or stainless steel plated evaporator and condenser.

It protects the interior of the Portable Water Chiller from rusting.

This feature boosts the efficiency and durability of your Portable Water Chiller.

It has a heavy Gauge that enables your Portable Water Chiller to provide high flow.

High flow ultimately results in massive cooling.

• Standard Flow Portable Water Chiller

It consists of a built-in water tank. The pump transfer water from the Portable Water Chiller to the main unit. It is beneficial for the closed-loop process.

You can easily identify that whether your Portable Water Chiller is a standard flow or reverse flow Portable Water Chiller.

A reverse flow Portable Water Chiller has an alphabet “R” at the end of its model number.

While standard flow Portable Water Chiller doesn’t have this letter in its model number.

Reverse Flow Portable Water Chiller

How does a Portable Water Chiller Work?

A Portable Water Chiller works on the principle of compression and absorption of water vapors.

A Portable Water Chiller uses water as a coolant. It ensures that the coolant must be at a high temperature.

It uses the fundamental law of heat transfer which states the greater difference between the temperatures of the two bodies the greater will be the heat transfer.

A Portable Water Chiller uses a pump to circulate water in the system and remove heat from it.

Water absorbs heat energy from a source and converts it into a gaseous state.

Refrigerant is compressed and circulated in different parts of the Portable Water Chiller.

Then it is moved to the evaporator where it gains maximum energy to evaporate.

Evaporator as the name indicates uses the process of evaporation.

Here heat energy exchange takes place. The evaporation of refrigerants ensures the low temperature of the coolant.

Then Refrigerant is moved towards the compressor. The compressor partially removes it from the evaporator.

It leaves a suitable amount of Refrigerant in it for the absorption of heat.

Now compressor increases the pressure of the refrigerant. It changes it into a gas state.

It is piped to the condenser again where water removes the heat from the environment and the Refrigerant is converted into the liquid state.

Portable Water Chiller Working Diagram

What are the Applications of a Portable Water Chiller?

A Portable Water Chiller is designed for closed overheating control environments.

• Application of a Portable Water Chiller in our Daily Life:

A Portable Water Chiller is used in huge buildings, schools, universities, hospitals, large firms, and companies having massive employees to remove heat and maintain a suitable temperature.

It is an environment-friendly cooling machine that has no side effects for humans or the environment.

• Injection Modeling :

A Portable Water Chiller is a cooling device that can control a range of temperatures to avoid damage because of overheating.

Injection molding is one of the most commonly used methods of producing identical plastic products in massive volumes.

Injection molding is the process of producing products and equipment by injecting molten material into a mold.

Injection molding needs a chiller accurate cooling system to maintain temperature.

A Portable Water Chiller serves its purpose effectively.

Injection molding helps in fast production. It is globally used by manufacturers to produce products.

A Portable Water Chiller is cost-efficient for them.

• Pharmaceutical Industry:

Pharmaceutical companies and the medical industry need accurate temperature control for the production of medicines and related products.

A Portable Water Chiller helps these companies and industries to maintain their required temperature.

• Extrusion Industry :

It is a manufacturing industry where a biller of material is pushed through a die to create a shaped rod, rail, or pipe.

A Portable Water Chiller blows air through the entire process. It controls and maintains the temperature of the air entering the extrusion process.

• Machine Tooling:

Machine Tooling is a high-energy process. It generates a huge amount of heat in chemical reactions which alter the results.

This heat can cause either damage to the internal system of the Machinery or change the desired composition of the product.

The Machine Tooling industry uses a Portable Water Chiller to remove this excess heat from the process and maintain it at the required level.

• Optical Coating:

To be in shape optical coating of lenses and mirrors require a specific level of temperature.

Portable Water Chiller removes the heat from the environment in this way it is used to maintain its temperature level.

Portable Water Chiller is Used for Machine Tooling Industry

How will a Portable Water Chiller Increase Productivity and Profitability in your Business?

A Portable Water Chiller is easy to install. Its maintenance is quite easy. It is flexible and easy to move.

Its operation process makes it best for businesses. It increases the efficiency of business performance.

Portable Water Chiller has many applications to cool products in different industries. Like machinery.

Portable Water Chiller removes excess heat from huge buildings and enables businesses to maintain a favorable environment for their employees.

They are used in laboratories and hospitals to control the temperature of the process.

They are used to maintain the temperature of temperature-sensitive products.

Many industries save a lot of money using a Portable Water Chiller. Because it keeps their products in the desired condition.

Portable Water Chiller is cost-effective. It enables the manufacturer and businesses to maintain the quality of their products without much cost.

It cuts on expenses and maximizes their profits.

How do you Size a Portable Water Chiller for your Application?

Calculating the size of your Portable Water Chiller is not that much difficult. It varies from application to application.

Your application will define the size of your Portable Water Chiller.

This is the general formula to calculate the size of the Portable Water Chiller:

• Calculate the temperature difference =incoming water temperature –chilled  temperature required
• Calculate BTU/hr.
• Calculate the cooling capacity in tons. 1ton=BTU/hr. Divide by 12,000
• Oversize your Portable Water Chiller by 20%.
• Multiply the ideal size with 1.2.

You have the perfect size for your Portable Water Chiller for your application.

Portable Water Chiller Sizing Formula

How to Install a Portable Water Chiller for your Application?

The Portable Water Chiller must be installed on a rigid ground surface. This surface must have adequate strength to bear the weight of your Portable Water Chiller along with water in it.

• Location

A Portable Water Chiller uses water as a coolant when operating.

Install your Portable Water Chiller where any fluid leakage can not cause any damage to your environment.

• Process Piping and Connections:

Your Portable Water Chiller has piping and connections to transfer fluid to and from the process. Carefully note the mark engraved on the piping.

The piping that is used to connect the hose to transfer fluid to the process is marked as TO THE PROCESS.

The piping that is used to connect the hose to transfer the fluid from the process back to the process is marked as “FROM THE PROCESS”.

Use the mesh filter to enter the fluid into your Portable Water Chiller. It will protect your Portable Water Chiller.

It helps you to service and maintain your Portable Water Chiller.

• Automatic Water Intake Connection :

Connect the hose marked as “water make-up” with the water source.

An automatic water intake connection will monitor the level of water in the tank when it is needed.

• Install a Valve Outside the Unit

Always use backflow prevention devices to increase the efficiency of your Portable Water Chiller.

Your Portable Water Chiller has a label the mark “condenser water in” in the connections. Connect your water tower or city water with it.

The flow rate of water will be different for city water sources and tower water sources.

Use a strainer to transfer water to the condenser. It will filter the water for containments and protect the water regulator valve.

• Accurate Voltage Supply :

Use an accurate required voltage supply for your Portable Water Chiller.

It should not exceed more or less than 10 percent of the limit provided for your application.

An extreme imbalance of voltage can cause damage to the internal system of your Portable Water Chiller.

It may cause operation failure and safety risks.

• Procedure to Startup your Portable Water Chiller :

Use clean water for operating temperatures of 48 degrees Fahrenheit to 80 degrees Fahrenheit.

Always use clean water it will improve the operation of your Portable Water Chiller.

• For operating temperatures below this use a glycol water mixture. 

It is recommended to use a Right Proportion of glycol as described by the manufacturers.

The excess of Glycol can also cause damage to your Portable Water Chiller.

• Filling Water Reservoirs :

You can fill your water tank or reservoir manually as well as automatically using an automatic water intake connection.

To enter water manually in the tank remove all the necessary panels from your Portable Water Chiller to access the tank.

You can control the level of water in the tank.

Add water into the tank or reservoir directly. Then check the correct level of water from the coolant glass sight.

When you will fill the tank the pump will start and air will purge.

• Rotation of Pump:

Proper and correct rotation of the pump is critical for the performance of the Portable Water Chiller. Check the rotation of the pump by observing the motor shaft at the end of the motor pump. Compare its direction with the directional arrow of the motor.

If it needs to be changed then you should do it immediately by switching any two power conductors at the terminal block. Recheck the rotation before operating your Portable Water Chiller.

• High and Low-pressure Fault:

If you’re Portable Water Chiller detects high-pressure conditions it will immediately turn off its compressor and hot gas bypass.

If your Portable Water Chiller detects a low-pressure condition then it does not immediately turn off the compressor.

If a low-pressure condition occurs during the first 15 seconds of operating a Portable Water Chiller then it will wait during this time. It is known as LP time.

If a low-pressure condition is not overcome then your Portable Water Chiller will turn off the compressor after 20 seconds of its initial operation.

To start the Portable Water Chiller press the start button on the screen.

Press the up arrow and down arrow button to the setpoint temperature.

After setting the temperature you can visualize it in the temperature window.

Your Portable Water Chiller will wait for a few seconds to start the compressor.

If your compressor has any low or high-pressure conditions then it will wait for the time until these issues are resolved.

Use an Accurate Required Voltage Supply for your Portable Water Chiller

How do you Service and Maintain your Portable Water Chiller?

You may face problems with your Portable Water Chiller which cannot be solved by normal troubleshooting procedures then you must consult a professional technician or service department for assistance.

• Inspect your Portable Water Chiller for leakage and ensure that all components are properly functioning.
• High-pressure and low-pressure fluid flow can cause the failure of your Portable Water Chiller. Maintain a correct level of pressure as recommended by the manufacturers.
• Always make sure you do not overload your Portable Water Chiller. Excessive load can also cause the failure of your Portable Water Chiller.
• An unbalanced voltage supply can cause damage to the electrical circuits’ Portable Water Chiller.
• Check your Portable Water Chiller for flow sensors before turning it ON.
• Check the circuit breakers of your Portable Water Chiller daily.
• Lubricant all motors for proper operation.
• Check all the wire terminals.
• Check safety switch settings.
• Clean the filters of your Portable Water Chiller.
• Check the ratio of Refrigerant for the operation.
• Add compressor oil.
• Clean pump causing, cavities and impeller.
• Turn off the Portable Water Chiller before cleaning. Don’t use a wire brush to clean the stainless steel or plastic coating.

Lubrication of the Portable Water Chiller is Necessary for Normal Operations

How to Troubleshoot your Portable Water Chiller Problems?

Troubleshooting common and easily solvable problems don’t require much expertise but it is recommended to consult an expert or professional technician when you are dealing with complex problems.

Your Portable Water Chiller may not start: 

• Check control voltage fuses and transformer. Check contacts and contractor operations. Check fuses in main and wiring.
• Power off and follow all company manual procedures before tightening terminals.
• If the condenser of your Portable Water Chiller has insufficient water flow then check the water pumping system.
• Keep your condenser water tubes clean with brushes and chemicals approved by the manufacturers.
• Always make sure that accurate water should flow through the evaporator.
• Always ensure the suitable load on the compressor of your Portable Water Chiller will shut off on internal overload.
• Replace faulty components such as motors.
• Check the rotation of the pump of your Portable Water Chiller.
• Vales should remain completely close during operation.
• Make sure that the sensors of your Portable Water Chiller are properly functioning. Quickly test for the defective sensor by switching them between the sensors that are working.
• A defective display will display a “- – “sign in the window bar. So you can detect the defective one and replace it.

Portable Water Chiller Troubleshooting

FAQ of Portable Water Chiller

How much power does a Portable Water Chiller Consume? 

A Portable Water Chiller consumes about 0.199 to 0.3 kilowatt per ton. But the power consumption also depends upon the usage, service, and maintenance of the Portable Water Chiller as well as the environment where it is installed.

Does a Portable Water Chiller have High-Pressure Cut-Out Features? 

Yes, a Portable Water Chiller has this unique feature to cut out higher pressure.

When you should replace the Filters in the Portable Water Chiller? 

You should clean the filters of your Portable Water Chiller daily or weekly. You should immediately change the filter if it is damaged.

Generally, you should change filters for your Portable Water Chiller at least every three months.

If you have a fireplace in your home or if you smoke indoors. Then you should replace it once a month.

How to Calculate the Cooling Capacity of a Portable Water Chiller? 

• Calculate the rate of flow of water in the evaporator.
• Measure the temperature of water both in the inlet and outlet of your Portable Water Chiller.
• Determine the density of water at the average temperature.
• Calculate the heat capacity at an average temperature.

What are the Advantages of using a Portable Water Chiller?

A Portable Water Chiller is doesn’t need a constant supply of fresh air for ventilation.

It is designed to operate in a closed environment. it can operate at different temperatures. It is highly durable.

100% Quality Tested Portable Water Chiller