TopChiller Portable Glycol Chiller Manufacturer and Supplier China

Portable Glycol Chiller-An Ultimate Buying Guide by TopChiller.

If you are looking forward to a reliable source of refrigeration for removing heat from an industrial application.

The Portable Glycol Chiller is a considerable option for you.

Portable Glycol Chiller is a kind of low-temperature system, which uses glycol water as the circulating coolant or solution, to accomplish and maintain the temperature below 0°C for mechanical and process application.

It is widely used when there is enormous heat produced in the application.

The typical temperature that Portable Glycol Chiller provides is -5°C to -35°C.

This guide will help you to choose the right Portable Glycol Chiller for your applications.

What is Portable Glycol Chiller?

Portable Glycol Chiller is the refrigeration system that caters to the application according to your requirements.

The word ‘Portable’ in Portable Glycol Chiller indicates its flexible nature. Being flexible, it is also compact in design which makes it more land efficient.

It is mainly intended to provide cooling to the brewing industry and liquids such as alcohol and beverages. The cooling capacity starts from 1.5 tons and ends at 250 tons.

Various kinds of Glycols are used in Portable Glycol Chiller let’s take the example of propylene glycol. Propylene glycol is food-grade antifreeze and it has a low level of toxicity.

Antifreeze is always used when food needs cooling. During the production of food, the propylene glycol mixes with water and helps us in providing the required temperature for food preservation.

Propylene glycol is safer to use.

The other kind of glycol is ethylene glycol. It is moderately toxic and has a sweet taste. It is harmful if swallowed.

So, It is highly recommended not to use ethylene glycol in Portable Glycol Chiller. Because in case of pipe leakages the ethylene glycol will be mixed with food and drinks.

There is also automotive glycol avoid using these as they are not made up for industrial application. They may cause a fault in the compressor.

Portable Glycol Chiller Manufactured by TopChiller

What are the Main Characteristics of Portable Glycol Chiller?

The Portable Glycol Chiller has certain features that help it in process of operation. Everyone seeks the good features in Portable Glycol Chiller.

• The Portable Glycol Chiller has a proper temperature control system, Including multi-vessel crashing and the fermentation temperature.
• This refrigeration system has a complete system of cable management.
• It has small footprints that further vary from size to size.
• The entire Portable Glycol Chiller is made up of stainless steel with high tensile strength and corrosion resistance.
• It operates quietly due to the inclusion of sound absorber pads and the latest system.

It has a special refrigeration system that lowers the temperature dramatically within a short time, depending on production.

It helps in keeping the temperature steady. It is necessary to keep the temperature steady during crash cooling bear after the fermentation.

Portable Glycol Chiller controls the temperature in four stages.

The temperature ranges from 0°C to -10°C, -10°C to -20°C and -35°C. The minimum temperature range starts from -5°C. But the temperature stability can be +/-2°C.

The Portable Glycol Chiller operates with high thermal conductivity and low viscosity at -°C temperature. Which results in increased heat transfer and less energy demand.

It protects application down to -50°C on any concentration and the lower concentration is needed to achieve the same freezing point in other alternatives.

It also has synergistic corrosion inhibitors in its pipelines and essential components to avoid corrosion.

A special material is used to prevent any leakages. Material like polyacrylate is employed on the surface coatings as adhesive.

Portable Glycol Chiller Temperature Control System Details

Which are the Main Components of Portable Glycol Chiller?

The Portable Glycol Chiller is manufactured for Industrial applications especially. It has a few components that help it to operate smoothly.

It has the same components similar to its alternatives and other refrigeration systems.

The Portable Glycol Chiller is composed of an independent compressor, the thermal expansion valve, Control panel, power unit, condenser, and evaporator.

Compressor: The Portable Glycol Chiller is equipped with a quality compressor that guarantees energy efficiency, low noise, and long-lasting service time.

To ensure that the pressure inside the evaporator must be low and the refrigerant is also at low temperature, the compressor helps in pumping out the evaporated refrigerant.

It also compresses the low temperature and low-pressure gas into the high temperature and high-pressure refrigerant gas.

Condenser: The condenser in Portable Glycol Chiller is of two kinds.

• Air-cooled condenser
• Water-cooled condenser

The choice of condenser depends on your requirements and the load of the application. However, the refrigerant with high pressure and temperature is condensed into the liquid inside the condenser of the system.

The refrigerant located in the condenser releases the heat in the middle of either water or air with a lower temperature than it.

The temperature of water and air in the Portable Glycol Chiller must be lower than the refrigerant.

Thermal expansion valve: Thermal expansion valve has the most crucial role in Portable Glycol Chiller.

The Portable Glycol Chiller has a refrigerant that drops from the condensation pressure to the evaporation pressure so, the liquid from the condenser can easily be placed in any liquid receiver.

During this time, the refrigerant is in a state of normal temperature and high pressure. Then it passes through the expansion valve of the Portable Glycol Chiller to reduce the Boiling point.

The liquid travels to the evaporator to absorb heat and evaporate within a short time.

There are various kinds of expansion valves in Portable Glycol Chiller, which include thermal, pilot-operated thermal, electronic, and fixed orifice expansion valves.

Evaporator: The evaporator collects the heat that comes from the system.  It is equipped with different types of evaporators.

• The first type is shell and tube evaporator.
• The 2nd type is the plate heat evaporator. (heat exchanger)

After passing from the expansion valve the liquid with low temperature and pressure journeys to the evaporator.

Once the heat is absorbed it heads up to the cooling towers or later returns to the compressor for cooling.

Control panel: It is an electronic device attached to the top side of the Portable Glycol Chiller that is used to control its whole process.

The Control panel is used by operators to set the configuration, program the system, and control the operation of the Portable Glycol Chiller.

Power unit: Power unit is the main supplier of electricity to your Portable Glycol Chiller.

The power unit is used to control the flow of electric current. It allows the minimum and maximum amount of electric current the Portable Glycol Chiller need.

Portable Glycol Chiller High Quality Compressor

Do Portable Glycol Chiller Saves Energy?

When it comes to chilling systems, every industrial application requires energy and a cost-efficient system.

The aim to choose such a Portable Glycol Chiller is to reduce the ultimate cost of production in a bid to maximize the profits.

There is a huge variation of price among the different sizes. Prices range starts from 500$ to 80,000$.

The Portable Glycol Chiller consumes very low power while operating.

There is no exact amount of energy consumed by Portable Glycol Chiller because it depends on certain factors that need to be analyzed.

Either your Portable Glycol Chiller is stored indoors or outdoor.

The energy consumption also depends on the power phase your system has and it may be a single or three-phase system.

There are two kinds of glycol as mentioned above. Using more ethylene glycol than necessary is more costly.

The ethylene glycol is concentrated and needs efficiency to circulate in the system. If you lower the usage of ethylene glycol from 40% to 20% the savings increase to 6%.

If we calculate 6% of savings for a 1000 tons size Portable Glycol Chiller at 0.45 KW/ ton

6% x 1000 tons x 0.45 KW/ton x (24x7x365 hours/years) x $0.08/KWh= $18,9000 per year.

This is the colossal amount that you can save.

Why Portable Glycol Chiller is Necessary for your Application?

Every industrial application needs a cooling system with maximum efficiency for uninterrupted production. The Portable Glycol Chiller is mostly used in extreme heat absorption.

The impure water creates the algae in pipelines which affects the production and efficiency of the application.

Portable Glycol Chiller is free from any water impurities. It is crystal clear and does not allow any impurities in the system.

• The pure water freezes at 0°C (32 F) and the ethylene glycol freezes at a temperature of -12.9°C (8.9F).
• The freezing points of Glycol and water are not linear. The 60% of ethylene glycol freezes at a temperature of -52.8C.
• The low freezing points make the Portable Glycol Chiller ideal for cooling items below the freezing point of water.

It is not necessary to cool the item below the freezing point, you can also use it for the normal process as well.

The Portable Glycol Chiller uses the mechanical refrigeration system to cool the recirculating fluid (Glycol) that supports the process of cooling the industrial application.

The evaporator of Portable Glycol Chiller comes with a brazed plate, which means its plates are stainless steel and prevent rust. The copper brazing material is used.

Ethylene glycol has low heat capacity than pure water. Each liter of ethylene glycol is easier to heat than the liter of pure water.

The temperature difference allows the glycol mixture to carry out the heat from Portable Glycol Chiller more quickly than pure water.

It is environmentally friendly. The emissions from the system do not affect ozone or cause global warming.

Portable Glycol Chiller is Widely Used for Winery Industries

What are the Advantages of Portable Glycol Chiller for your Application?

The Portable Glycol Chiller has many advantages including its durable build quality.

The material used in the manufacturing of Portable Glycol Chiller is of high tensile strength which means it will not corrode easily.

It has a rugged design that shrinks your worries and reduces the cost of maintenance.

Antifreeze Properties:  The Portable Glycol Chiller has very high properties of antifreeze, as the glycol does not freeze easily because of low freezing temperatures.

Therefore you can use it even in a cool temperature environment with low hitches.

Easy to clean: The limited number of wearing parts and easy disassembling make it easy to clean it frequently. The limited parts also require low maintenance costs.

Easy to operate: The Portable Glycol Chiller consists of the latest technology with artificial intelligence which had made it easy to operate.

It also has a remote control and you can control it from anywhere at your fingertips.

The high rate of fluid flow helps in maximum heat transfers and results in gradual cooling. The Portable Glycol Chiller has the option of optional pumps which help you to increase the flow rate of the fluid.

It has different control units which save the consumption of energy and glycol solution simultaneously.

What is the Difference Between Portable Glycol Chiller and Water Chiller?

The main difference between Portable Glycol Chiller and Water Chiller is the difference in the circulating fluid. The Portable Glycol Chiller uses ‘glycol’ as a circulating solution.

Whereas the Water Chiller uses the ‘water’ as a solution. Using water as Chiller fluid is economical and it can be sourced easily at low costs.

To achieve high cooling efficiency, it is necessary to use deionized and reverse osmosis water.

The Portable Glycol Chiller either uses ethylene glycol or propylene glycol as a circulating solution. Both solutions have the same capacities and physical properties.

Propylene glycol is safer to use than its alternatives.

The Water that is free from any impurity has a high freezing point. The freezing point is 32°F.

It is higher than Glycol which changes its solid-state at 8.9°F. The glycol has more refrigerant properties that are suitable for use in Portable Glycol Chiller.

Glycol also functions effectively even in low temperatures.

Mainly Portable Glycol Chiller is composed of a refrigeration component and tubing which contains the mixture of the glycol-water mixture as coolant.

The cool fluid from the refrigeration unit travels through pipes with the help of a thermal exchanger with a heating process.

After absorbing the heat, warmed fluid travels to refrigeration and is cooled, later sent back to the system for cooing.

How does a water Chiller work?

The water cooling system works by heat absorption and vapor compression. The basic component is Water Chiller is refrigeration that cools the fluid and pipes that circulate the fluid.

Water Chiller

How do the Portable Glycol Chiller works?

Like every chilling system, Portable Glycol Chiller uses the essential component that helps it to run the application process smoothly.

The refrigeration and tubing contain a mixture of glycol and water. The glycol in a cool state travels to the storage unit.

The glycol will initially flow through the compressor unit which compresses the glycol and increase its pressure.

The compressor unit provides the force that helps the glycol fluid to circulate through the entire Portable Glycol Chiller. The fluid develops enough pressure to enter in next stage of the system.

The fluid then enters into the evaporator. The evaporator collects the heat from the entire system. The evaporator takes the help of fluid such as glycol which collects the heat from the application.

After absorbing the heat from the fluid, it will leave the fluid in a cool state and send it back to collect more heat.

The refrigerant is a very valuable part of the Portable Glycol Chiller. The refrigerant increases pressure and changes it into a gaseous state from the liquid state.

The gaseous state travels to the condenser unit.

At the condenser, the refrigerant will lose the whole heat that is collected from the evaporator. The condenser unit condenses the gaseous fluid by removing heat from it and reducing the volume.

The heat will be removed from the atmosphere with the help of cooling towers. This allows the condenser to move slowly from the condenser to the expansion valve.

In the expansion valve, the refrigerant will drop the high pressure and increase the volume of the refrigerant to a great extent.

This will help in creating the room for more heat from the refrigerant. Then the expansion valve allows refrigerant back to the system to start the process all again.

How to Select Suitable Portable Glycol Chiller for your Application?

The selection of a Portable Glycol Chiller depends on a load of your application process, footprints, and running time.

There are many Portable Glycol Chiller but vary in size and features. However, there are basic guidelines that must be followed to select the suitable Portable Glycol Chiller.

Always choose your Portable Glycol Chiller that uses ethylene. Because ethylene has lower cost and viscosity, also has better heat transfer properties.

However, the nature of ethylene is toxic and in case of spilling may result in damage. Always choose the stainless steel one or it should be coated with oil, grease, and protective film.

Determine the heat load of your application, this will help you to analyze the cooing capacity you need.

After the heat load, the next step is to select the type of coolant, target temperature, and flow rate process of application needs.

Your Portable Glycol Chiller must have the ‘Chiller performance curves’. Chiller performance curves help in limiting and exceeding the capacity of cooling.

The inclusion of pump performance curves in Portable Glycol Chiller helps you in gaining enough pressure to satisfy the application with flow rate.

The small path and long-distance damages the pressure of the coolant.

After this make sure your Portable Glycol Chiller must have Control units, power supply capacity, and spare parts. If it has no spare parts make sure the parts availability in the market.

The standard Portable Glycol Chiller has great reliability and is easy to use.

How to Size Portable Glycol Chiller for your application?

The sizing of the Portable Glycol Chiller is one the most important thing to do. There is no rocket science in measuring and selecting the size for your application.

To calculate the size of the Portable Glycol Chiller, you will need certain data. First, count the number of production your application produces.

The common factors to consider while sizing:

• The size of your tanks
• The temperature difference.
• The length of time it takes to gain the required temperature
• The rate of flow application needs.

The size of the Portable Glycol Chiller can be analyzed after multiplying the load and the flow rate. Sometimes the size is compact with many features.

The most ideal size is medium. The medium size consumes a limited amount of energy as well as consumes less space.

They also have some extra tubes for flow rate so try to size the Portable Glycol Chiller according to the availability of space.

The centralized system of Portable Glycol Chiller is land-efficient and overall suitable for the application process.

However, there are digital calculators available on the internet that show the ideal Portable Glycol Chiller if you put the required data.

Never choose too small to save money as it will be useless and inefficient. Neither chooses a large one as well it will be cost consuming.

What is the Installation process of the Portable Glycol Chiller?

Portable Glycol Chiller is easy to install as compared to its alternatives. Because it has fewer wearing parts that help you to set it up easily.

There few steps to Install Portable Glycol Chiller and start it up.

Before getting your unit make a thorough inspection either it is fine or not the unit may be damaged during shipping.

Step 1

Move the Portable Glycol Chiller to its positioning. The positioning typically is done on a concrete pad to keep grass and debris from growing.

The louvered access panels in front need to be open to free the air all time. Leave at least 24 inches of clearance on the air intake side, which is on the back of the unit.

Step 2

The second step is to piping your connection. It is recommended to use a Y strainer, it resists any particle, shaving, and PVC glue from your mainline piping coming back to the system.

It needs to install the return line of the unit.

Step 3

The third step is to verify power and reset breakers. It must be done by a certified electrician.

It is necessary to reset all breakers of the unit to make sure nothing was tripped during shipping.

It is important to leave power to Portable Glycol Chiller for at least four hours before firing up compressors. This allows the compressor to fire up any of the liquid refrigerant compressed inside.

Step 4

Open the louvered access panel and fill the glycol inside the reservoir.  After filling the glycol, the glycol will travel to the necessary components of the Portable Glycol Chiller.

Step 5

The last step is to set the temperature protection. There is a free stat called S1 that’s low-temperature protection. If you want to prevent any freezing use S1.

It would automatically shut up if a high temperature is produced in the system. Press the set temperature button once and it will show you the temperature.

If you keep pressing up the arrow button it will increase the temperature and vice versa.

Plumbing for Portable Glycol Chiller

What is the Right Way to Maintain your Portable Glycol Chiller?

Every Chilling system is expensive as an initial investment but provides many advantages when lasts longer. The right maintenance of Portable Glycol Chiller leads to efficient production and smooth performance.

It must be inspected on regular basis to allow it to work at a maximum capacity.

• Inspect the internal and external parts that might be broken and need to replace. Remember that some Portable Glycol Chiller has spare parts.
• Keep and maintain the records of Portable Glycol Chiller on regular basis. Then compare the records this will help you to understand if it is lacking in any way.
• It is necessary to keep cleaning the necessary parts of the Portable Glycol Chiller to get rid of debris and contaminations.
• The lid in Portable Glycol Chiller must be on the glycol bath to prevent the mixture of water and glycol from being diluted in water vapor.

The motors must be inspected bi-monthly and make sure they are not making any sound and running smooth. If makes a sound, check its belts and replace them in case of damaged belts.

Pumps and the amount of Glycol must be inspected regularly. The pumps must be cleaned quarterly.

Portable Glycol Chiller Power Connection Maintenance

How to Detect and Troubleshoot Problems with your Portable Glycol Chiller?

Is your Portable Glycol Chiller having a problem operating?

Do it makes unwanted noise?

Several problems occur in Portable Glycol Chiller.

• If your Portable Glycol Chiller is exposed to air, the water vapor will dilute the glycol. This weakens the cooling efficiency of Fluid and does not provide efficiency.

To overcome this problem, it is necessary to place your system in an airproof area.

• The temperature of the glycol bath must be at the recommended range of the manufacturer.

It often comes with a gauge and you can use it to know the appropriate range. You can also use your thermometer too because there might be a problem with the gauge.

• If you find unexplained noises in the motor, it is better to contact an expert technician to check the rest. Sometimes the motor of the Portable Glycol Chiller gets rust and makes noise.

The Portable Glycol Chiller often shows errors in operating due to improper flow of glycol due to blocked pipes or low levels of glycol.

Refill the refrigerant regularly if you have heavy industrial applications.

If your Portable Glycol Chiller fails to operate, check the essential power supplies and all the breakers before calling the technician.

The damage in vanes and wiring also resist the efficiency so, it is necessary to keep checking wiring quarterly.

Portable Glycol Chiller Electrical Connection Checking

Frequently Asked Questions

What is the Right Percentage for Portable Glycol Chiller of Proper Glycol to Water or Mixture?

The experts recommend 35% of propylene glycol to 65% of water (24.75 Brix). You can measure the solution using a glycol refractometer.

What is the Ideal Place to Set Portable Glycol Chiller?

The ideal location to place your Portable Glycol Chiller is outside on a concrete pad.  It can also be installed on the rooftop of the application building.

The indoor installation of a Portable Glycol Chiller is not recommended.  Due to moisture and inefficient ventilation, it does not work efficiently.

What Time Does It Take to Build a Portable Glycol Chiller?

The ideal and average time is for building Portable Glycol Chiller is 4-6 weeks.

What is BTU? 

BTU is a “British thermal unit”, it is the amount of energy required to heat or cool one pound of the water by one degree of Fahrenheit.

What Does it Means When Someone Says you Need a 5-ton Portable Glycol Chiller? 

The refrigerated ton is a measurement of BTUs in which 1 ton = 12,000 BTU per hour. It is essential to know that how many BTUs can Portable Glycol Chiller Produce at the required temperature of glycol.

Is the 5 Horsepower Portable Glycol Chiller the Same as 5 tons?

This is the place where it can some of the time get befuddling. At cool temperatures, a 5 horse Power Compressor can create near 5 tons of cooling.

Notwithstanding, if your application requires a lower glycol liquid temperature, that equivalents to a 5 HP compressor will create fewer BTUs/tons.

This implies more torque is needed to create 5 tons at those lower temperatures.

100% Quality Tested Portable Glycol Chiller