TopChiller Plastic Chiller & Plastic Processing Chiller Manufacturer

Plastic Chiller- An Ultimate Buying Guide by TopChiller

Plastic Chiller is widely used in cooling plastic processes and plastic machinery, they are playing a very significant role in the modern plastic industry.

In this guide, you will get all information about Plastic Chiller. I believe you will get lots of benefits after reading the below content.

Let’s get started.

What is Plastic Chiller?

The Plastic Chiller is a cooling system that removes heat from one element (water) and transfers it into another (ambient air or water).

Whether you select an Air Cooled or Water Cooled, a Plastic Chiller provides an effective means of cooling your plastics process.

Temperature control systems and Plastic Chiller are used to heat and cool, or just cool, industrial processes to maintain process temperatures within the desired temperature band.

Plastic Chiller Manufactured by TopChiller

What is the Working Process and Consist of a Plastic Chiller?

A Plastic Chiller is a compressor-based cooling system that is similar to an air conditioner except it cools and controls the temperature of a liquid instead of air.

The other main components are a temperature controller, a recirculating pump, and a reservoir. The operation and setup of the Plastic Chiller are very simple.

Fill the reservoir with fluid to be recirculated, typically water or an ethylene glycol/water mix.

Then Install plumbing between the Plastic Chiller and the plastic process application and provide power to the Plastic Chiller.

The controller regulates the Plastic Chiller’s functions. Then it will provide a stable temperature, flow, and pressure once it has been programmed by a user for their individual needs. Harmful particles are kept out of the system by an internal strainer.

What is the Working Diagram of Plastic Chiller?

The Plastic Chiller uses either an air-consolidated (top) or water-dense (base) refrigeration circuit to move to squander heat from the cycle.

In cycle cooling, a Plastic Chiller is utilized to concentrate or reject heat from a cycle.

Yet, the Plastic Chiller doesn’t retain the heat. Inside the blower, the gas is packed, expanding its temperature and weight.

The blower of the Plastic Chiller at that point releases the packed gas to the high-weight side of the system.

Next, the gas courses through the condenser, where the heat from the gas is moved to the gathering media.

On the off chance that the Plastic Chiller is air-consolidated, the heat is moved to the surrounding air.

On the off chance that it is water-dense, the heat goes to the cooling tower water to be delivered to the air somewhere else.

As the heat is moved, the temperature of the gas is decreased and it gathers into a fluid.

In the wake of going through a channel and a sight glass, the now-fluid refrigerant goes to the thermostatic extension valve.

This valve makes a weight drop in the system as the fluid is infused into the evaporator.

Once inside the evaporator, which is a heat exchanger, the refrigerant bubbles off and turns into a gas again as the heat from the cycle liquid is moved into it.

The low-temperature fume at that point is drawn out of the evaporator into the blower to finish the cycle.

This cycle is nonstop while the blower is working.

Working Diagram of Plastic Chiller

Why do you Need a Plastic Chiller for your Applications?

As one can imagine Plastic Chiller is extremely important in modern existence where there are in a real sense a great many machines that produce a lot of heat.

If these machines are to last any time whatsoever, they should be cooled.

This is the place where Plastic Chiller comes in.

A Plastic Chiller can be utilized to cool any machine or cycle that works at 60° F or lower.

A cooling pinnacle can be utilized to cool any machine or cycle that works at 85° F or higher.

In the plastics industry, where future expansion is inevitable but unpredictable, it is important to choose a Plastic Chiller that can be expanded quickly and without interrupting the process.

Because our Plastic Chiller can be expanded within a matter of hours and without interrupting the process, our Plastic Chiller is quickly becoming the cooling equipment of choice for the plastic processor.

With the right planning, proper maintenance, and water supply, our Plastic Chiller offer the plastic processor years of reliable service.

The making of plastic requires a huge amount of heat and the transfer of that heat from the plastic and the plastic process equipment.

When heat is added to the plastic resin so it can be easily formed and removed from the formed part, finding the most efficient way to transfer the heat will maximize your productivity and improve your bottom line. A Plastic Chiller is the best way to do this.

What Functions Can your Plastic Chiller Perform?

The trim and assembling of plastic parts require moving significant measures of heat.

To begin with, heat is added to the plastic so it tends to be framed. At that point, the heat should be removed from the framed part so it very well may be dealt with and, at last, sold.

The proficiency with which the heat is removed from this cycle can tremendously affect expanding profitability and staying serious.

The most widely recognized strategy for achieving this heat extraction is using a Plastic Chiller.

When we consider the alternative to Plastic Chiller, we often think of so-called “portable” Plastic Chiller—relatively small units mounted on casters that can roll from application to application within your facility.

But these Plastic Chillers are not always portable. Perhaps a better term for them is “discrete” chillers.

During the process of making plastic, a Plastic Chiller cools the hot plastic that is injected, blown, extruded, or stamped.

A complete Plastic Chiller can also cool down the plastic process equipment that is used to create plastic products, i.e., hydraulics of the molding machine gearbox and barrel of the extruder, saving on energy and on the wear and tear of the machine itself.

For these two reasons, finding the best one for your plastic process requires careful consideration.

Our high-quality Plastic Chiller is widely used in below plastic industries and plastic processes including:

1- Blow Molding  

The blow molding industry heavily depends on Plastic Chiller. It is utilized to cool molds in plastic processing machinery and can extraordinarily improve the surface of plastic products. Reduce the surface imprints and internal stress of plastic items so the plastic product doesn’t shrink or twist.

Using Plastic Chiller in the blow molding industry made it more convenient for the plastic items to be molded out and rapidly improve the production process without creating any kind of hurdle.

2- Extrusion

Plastic Chiller for Extrusion machines is needed in a lot of Extrusion companies because of their high constancy, high proficiency, and ideal performance. A Plastic Chiller is needed to forestall the unavoidable development of plastic without interrupting the production process. Becoming an ideal solution, it has become the perfect choice for extrusion machines. The main reason behind the working of Plastic Chiller is to remove heat from the plastic cycle and chill off the air.

3- Injection Molding

There are two main reasons behind utilizing a Plastic Chiller for the injection molding process. First, to secure your injection molding equipment, it provides strong protection to your investment, 24 hours per day, 7 days per week for years and years to come.

Second, to increase production. Plastic Chiller keeps a consistent and appropriate cooling temperature in your processing equipment that will increase the number of parts produced per hour, and a significant reduction in the number of defective parts.

4- Molding

Increasing throughput on molding machines can be tricky. If you fill and cool molds too fast, you may have a lot of quality rejections issues. If you do it too slow it will increase your cost.

So cooling is much important in your molding process because the material that the part is made out of should harden in the shape before being ejected. Without a proper Plastic Chiller during your manufacturing process a large number of parts defects like warping and distortion. This is important that the material that makes up the part should be permitted to cool appropriately to ensure structural integrity.

5- Thermoforming

Thermoforming is a manufacturing process where a plastic sheet is heated up to a flexible framing temperature, framed to a particular shape in a form, and managed to create a usable product. Thermoforming is different from injection molding, blow forming, rotational molding, and different types of plastic processes. To have a suitable Plastic Chiller for your thermoforming machines is necessary to get the best production result-saving your precious time and budget. Plastic Chiller maintains your production process and temperatures accurately. They have been developed to make the production process as simple as possible.

6- Vacuum Forming

Vacuum forming commonly known as vac-forming is a rearranged form of thermoforming, whereby a sheet of plastic is heated to a specific temperature, extended onto or into a solitary surface form, and held against the shape by applying a vacuum between the shape surface and the sheet. During this process, heat is produced so to maintain your production and to keep your vacuum forming machine safe you need an appropriate Plastic Chiller.

Plastic Chiller is Widely use for Injection Molding Machines

How to Select Right Plastic Chiller for your Business?

From the above, we all know the important role that is Plastic Chiller plays in the plastic industry. So how to select the right Plastic Chiller to support your business is another important thing.

The decision between an air-consolidated or water-dense Plastic Chiller requires cautious thought. Since Plastic Chiller moves the heat from the cycle to its environmental factors in some structures, the climate where the Plastic Chiller will be utilized should be appropriate.

There are two types of Plastic Chiller for removing heat from the plastic process: air and water-cooled.

First, because both Plastic Chiller transfer heat to the surrounding area, the environment in which Plastic Chiller functions must be suitable.

While air-cooled must be located in an open, well-ventilated space to avoid overheating, and should not be used where the ambient air temperature exceeds 95°F (35°C).

Water-cooled can be operated anywhere as long as Plastic Chiller is supplied with 85°F cooling tower water to carry away the heat.

Second, the size of the Plastic Chiller has to meet the required output of the process. For example, a ton of capacity is defined as the capability to extract or reject 12,000 BTUs per hour.

A 5-ton Plastic Chiller, therefore, can reject 60,000 BTUs per hour.

Plastic Chiller is for the most part estimated in huge loads of limit.

Your cycle activity, production rate and material being handled decide the size of the Plastic Chiller expected to enough cool the cycle.

If you have an injection molding process that is producing 120 lbs of HDPE per hour, a 4-ton Plastic Chiller should be selected for the job. For the most part, Plastic Chiller is accessible in sizes going from fragmentary weight up to around 30 to 40 tons.

Past that, the units are excessively enormous and awkward to truly be viewed as versatile.

Plastic Chiller with scroll compressors and brazed plate evaporators come highly recommended.

While scroll compressors have fewer moving parts, are more rugged and durable than their reciprocating piston-type counterparts, brazed plate evaporators allow for better use of valuable plant floor space.

Advanced computerized control and stainless steel construction reduce corrosion and water contamination are other features worth considering.

What Are the Advantages of Using Plastic Chiller for your Applications?

Plastic Chiller offers the advantage of unique fluid setpoints for each use point of the Plastic Chiller.

This can remove the need for having both a central system and separate mold-temperature control units that are often required to tweak the heavy liquid temperature provided by the central system.

This can save capital costs and operating costs for such a hybrid system.

This option also allows the processor to select the best temperature for each process, without compromise.

If you change to a new mold, you simply change the temperature to accommodate that mold’s needs.

Temperature and Liquid Performance: Since our Plastic Chiller is close-coupled to the process, the liquid flow and temperature remain constant and not dependent on other machines operating in the plant, providing more consistent production rates and process quality.

Lowest Risk and Exposure During any Problem: If you have a problem with our Plastic Chiller, only one machine will be affected.

As compared to a central-chilling system, even with multiple refrigeration circuits, a circuit problem can take multiple machines out of production. But Plastic Chiller is far better in this scenario

Fast Shipping and Easy Installation: Our Plastic Chiller takes minimum time for us to produce and can be installed very fast.

Our Plastic Chillers are available from stock or with short lead times and require only power and hoses to get into production, on the other hand, central systems require vast, expensive piping networks and long lead times.

Minimum Cost: The alternatives incorporate independent Plastic Chiller, Air Cooled Plastic Chiller, Water Cooled Plastic Chiller, or units with open-air condensers.

Perhaps you need a greater pump or a particular element for your cycle? Redoing a solitary unit for your application is generally simple and practical with a Plastic Chiller.

Easy to Extend: If your focal cooling system, including the channeling dissemination organization, hasn’t been altogether considered at the hour of the establishment to take into consideration system development, growing a system can be costly and troublesome.

With our Plastic Chiller, you add a handling machine and Plastic Chiller and you’re all set.

Least Operating Expense: Using Plastic Chiller reduces the cost to transport the cooling fluid through long and often undersized distribution piping networks.

First-time expense: This is consistently a significant thought for processors. A couple of Plastic Chiller with absolute cooling limits can frequently have to start expenses for hardware and establishment that are far lower than a little focal system.

Yet, for bigger system limits, the expense of numerous Plastic Chiller is frequently higher than a tantamount focal system.

Less Maintains Issues: While the facts demonstrate that having various Plastic Chiller heightens the parts tally comparative with a focal system—a lot more blowers, pumps, solenoid valves, electrical controls, and so forth—consider that these segments are by and large a lot more modest on discrete Plastic Chillers.

When an issue happens, a 10-hp blower is far less expensive to fix or supplant than a 50-hp blower. The intricacy of a focal chiller system, with elevated level PLC-based controls and concentrated blower innovation, regularly requires profoundly talented and elusive refrigeration professionals.

Ability to adjust to Changing Cooling Loads: Our Plastic Chiller can adjust rapidly and with energy effectiveness, as the cooling limit needs to change.

Computerized scroll blowers accessible from certain produces can work with energy reserve funds at cooling loads.

Easy-to-Get to Data: Our Plastic Chiller’s control system gives processors data on boundaries, for example, to deal with liquid temperature and weight—at the utilization point.

Thus, variances in either can be tended to all the more rapidly.

Our Plastic Chiller can give extra information, including flow rate and from-measure temperature, permitting us to comprehend what is happening in the process to streamline process duration and part quality.

Other company’s Plastic Chiller system frequently does not have this data at the utilization focuses or require an extra interest in segments and establishment costs.

In the end, we can conclude by saying that Plastic Chiller is best for your facility to cool your machines and other applications, without creating any kind of production issue.

Low Cost and Easy to Operate Plastic Chiller by TopChiller

How to Select Plastic Chiller Cooling Capacity?

TopChiller has created and embraced various “general guidelines” to help our clients as they continued looking for cost-effective, proficient Plastic Chiller. TopChiller has an accomplished team to assist you with your specific requirements.

Plugin the following three inputs into the calculator below to get the estimated Plastic Chiller cooling capacity you need for your equipment.

• The incoming water temperature
• The chill water temperature you require
• The flow rate

General Capacity Formula:

Calculate Temperature Difference (?T°F) ?T°F = Incoming Water Temperature (°F) – Required Chill Water Temperature

Calculate BTU/hr. BTU/hr. = Gallons per hr x 8.33 x ?T°F

Calculate tons of cooling capacity Tons = BTU/hr. ÷ 12,000

Oversize the Plastic Chiller by 20% Ideal Size in Tons = Tons x 1.2

You have the appropriate size you need

For example, what size of Plastic Chiller is required to cool 40GPM from 70°F to 58°F

T°F = 70°F – 58°F = 12°F

BTU/hr. = 40gpm x 60 x 8.33 x 12°F = 239,904 BTU/hr.

Ton Capacity = 239,904 BTU/hr. ÷ 12,000 = 19.992 Tons

Oversize the Plastic Chiller = 19.992 x 1.2 = 23.9904

A 23.9904 or 25-Ton Plastic Chiller is required

Conclusion

We have discussed above a lot of things about Plastic Chiller in detail. We can sum up by saying that it is vital to have a clear understanding of Plastic Chiller and their applications. Plastic Chiller’s operational effectiveness will greatly affect your operational expenses and production. Prescient support and improvement of the Plastic Chiller system require continuous operational information.

100% Quality Tested Plastic Chiller

FAQs of Plastic Chiller.

How to Decrease the Power Consumption of Plastic Chiller? 

You can decrease the power consumption of your Plastic Chiller by providing suitable moderate electricity. Make a good usage plan and don’t overload your Plastic Chiller and take care of maintenances too.

Why your Plastic Chiller does not Provide Proper Cooling Sometimes?

No cooling or decreased cooling may be because of many reasons. Power failure, leakage of pipe or condenser, and severity of atmospheric temperature are some of the reasons.

Why is the Evaporator Temperature Too Low in your Plastic Chiller?

When there is no refrigerant flow in the compressor, the evaporator temperature of the Plastic Chiller decreases.

What are the Types of Plastic Chiller?

There are two types of Plastic Chiller

• Water Cooled Plastic Chiller
• Air Cooled Plastic Chiller

What is the Purpose of an Abnormal Alarm Buzzer in Plastic Chiller?

It is applied for safety; the refrigeration circuit of the Plastic Chiller automatically cuts off the connection, if there is any error alarm for its safety.

What are the Safety Devices that are installed in Plastic Chillers?

Some safety devices for a Plastic Chiller are;

• Overload protection.
• Low water level alarm device.
• Wrong/reverse phase protection.
• High/low-pressure protection.
• Flows switch protection.
• Antifreeze protection alarm.

Plastic Chiller Flow Switch

What type of Plastic Materials does a Plastic Chiller cool during the Process?

A Plastic Chiller cools the hot plastic materials that are injected, blown, extruded, or stamped by mold during the process.