TopChiller Medical Chiller Manufacturer and Supplier In China

Medical Chiller-An Ultimate Buying Guide by TopChiller

Medical Chiller is used to control the large amount of heat produced in medical processes involving CAT scans, MRIs, PETs, lasers, and X-RAY equipment.

Medical Chiller removes heat for the proper working of the medical equipment for a longer period.

The larger is the Medical Chiller, the better is the heat control, and the more effective is the overheating prevention.

This guide mentions all about a Medical Chiller, including its construction detail and applications. Let’s get started with it now!

What is a Medical Chiller?

Medical Chiller is a central water cooling machine that is an important part of the medical area that combines many heating elements and external cooling towers for cooling purposes.

A small-sized Medical Chiller is used for smaller medical processes such as blood sampling. Whereas, large-sized Medical Chiller is used for bigger medical applications like MRI processes.

Since Medical Chiller is used so often, it has dedicated process units, which run all year and are designed to provide capacity-matched cooling as well as proper temperature and water flow.

Medical Chiller is most famously used to keep machines working perfectly.

It is often used to hold surgical samples at the correct temperature and to reduce patients’ body temperatures for multiple treatments.

Medical Chiller is used in a variety of ways in the medical field.

In certain medical applications, proper chilling means keeping life-saving devices running smoothly; there is no space for error.

Medical facilities must use extra caution when introducing cooling solutions.

Medical Chiller involves different manufacturing elements like thermoelectric cooling motor, liquid tank, pump, power source, temperature sensors, a framework, and wiring.

Medical Chiller Designed by TopChiller

What are the Features of a Medical Chiller?

Medical Chiller has the following main features:

• Durable Construction

Stainless steel doors, caps, and pumps that resist decay

• Hot Gas Bypass

A hot gas bypass is used to save energy and increase temperature stability.

• Secure Piping

Durable brazed copper piping, with stainless steel or CPVC piping options

• Low Flow Interlock

If the water flow rate falls below the low flow level, an in-line sensor causes a warning signal, an audible alert, or the system shuts down to avoid damage.

• Low-Pressure Interlock

If the water level drops below the lower pressure level, the in-line indicator triggers a warning light, an audio alert, or the device shuts down to prevent disruption.

• Low Temperature

Water can be chilled to 34 degrees Fahrenheit and antifreeze liquids to 0 degrees Fahrenheit.

• Low Water Level Interlock

When the water level in the tank falls below a certain level, an in-line sensor initiates a warning signal, a sound alert, or the system shuts down.

Medical Chiller Secure Piping

What are the Components of a Medical Chiller?

A Medical Chiller is composed of the following components:

• Cooling Tank

Tank made of welded stainless steel plate that is pressure measured at 250 psi with high pressure of 125 psi.

Cooling tank with air vent and drain contacts, insulated with closed-cell heat transfer with an R factor of 3.7.

• Evaporator

The immersion coil is made of thick stainless steel tubing and is placed in a welded stainless steel holding tank.

• Circulation Pump

The pump is present with connections, service valves, and a pressure release bypass valve that is placed on a rubber pad over a stainless steel condensation tray.

Brass, nickel, or bronze piping and fittings are insulated with R factor 3.7 closed cell temperature.

• Blower

A duct is built into the cabinet to duct hot air out of the room.

• Deionizer

In-line installation is present, which works as a deionizer.

• High Ambient

It can handle temperatures of up to 110°F or 120°F.

• In-Line Filter

It ensures clean liquids by removing particles from dirt.

• In-Line Heater

It automatically heats liquids to the ideal temperature.

• Pure System

Deionized water or other liquids that can come in contact with copper or brass are used. With polypropylene pipes and fittings, the evaporator is made of type 304 stainless steel.

• Redundancy

For operation systems where downtime can be very costly. Fail-safe configuration of backup refrigeration and circulation system in a single housing (50 % to 100 %).

• Remote Air-Cooled Condenser

It is useful for remote construction.

• Water Cooled Condenser

It is used with city or tower water or chilled water from a garden.

Medical Chiller Condenser Details

How does a Medical Chiller Work?

A Medical Chiller is categorized into several types, each of which has its working procedure. These procedures include:

• Open Loop

An open-loop Medical Chiller continuously circulates the fluid for regulating its temperature. The liquid travels from a central open tank to the Medical Chiller and back to the container.

It frequently cools with water rather than air. A Medical Chiller has a lower scale and energy needs since it has a water-based condenser with a limited surface area.

The open-loop for Medical Chiller is often quieter as it does not have any fans. It is great for keeping MRI machines, CT scanners, and pharmaceutical processing equipment cool.

• In-Line

Medical Chiller has in-line devices in the evaporator to cool the circulating fluid under heat.

The fluid comes from a central bank, and the fluid is circulated by a pump located near the tank.

Medical Chiller also benefits CT scans and other uses that require the pump to be next to the tank.

• Drop-In

The Medical Chiller rests on top of a tank to keep the fluid around an evaporator coil cold.

A pump circulates fluid throughout the stainless steel evaporator coil, ensuring adequate cooling inside.

The temperature of the fluid is monitored by a controller, which governs fluid cycling to keep the temperature constant. A drop-in Medical Chiller works well for CT scanners.

• Closed-Loop

A closed-loop Medical Chiller has a coolant that circulates from a tank located inside them. Until returning to the tank, coolant passes into a sealed coolant loop and coil.

Before returning to the reservoir, the coolant dissipates heat in an evaporator.

The temperature of the coolant is sensed by a temperature controller, which regulates the evaporator to maintain the coolant at the target temperature.

PET scanners, x-ray devices, and progress all benefit from closed-loop chilling.

What are the Types of a Medical Chiller?

Medical Chiller is often distributed into different categories depending upon the Application it is used for. This classification includes:

• For MRI Machine 

MRI devices produce accurate images of the interior of your body using a powerful magnet, radio waves, and a screen.

For an MRI machine to function properly, the magnet inside must remain cold. The magnet and, as a result, the MRI system will stop working if it overheats.

Using either air or water-cooled Medical Chiller, the heat from the MRI machine is transferred.

A water-cooled Medical Chiller transmits heat to a recycled process fluid, while the air-cooled one transfers heat to the surrounding air.

• CT Scanner Chillers

CT scans are used by doctors to check for blood clots, cancers, bone breaks, and other conditions.

CT scanners have an x-ray tube that heats up easily and has to cool off for 10 to 30 minutes. This cooling period prolongs hospital care and raises healthcare costs.

Medical Chiller is used in health hospitals to reduce cooling time.

• PET Scans

PET scanners create three-dimensional photographs of internal organs. Without a Medical Chiller, their work produces too much heat for the scanners to continue working.

A Medical Chiller must remove this heat to prevent the device from malfunctioning.

• Linear Accelerator Chillers

External beam radiation therapies for cancer patients are most often performed using linear accelerators. High-energy x-rays or electrons are sent to the tumor area by these instruments.

The x-ray tubes, on the other hand, produce a lot of noise. Medical Chiller provides a continuous cooling solution to make these accelerators work properly.

Why do you Need a Medical Chiller for your Application?

• Cool Down Pieces of Equipment

A Medical Chiller is used to cool off huge pieces of machinery that produce a lot of heat.

Heat is produced by MRI machines, PET and CT scanners, lasers, x-ray machines, and linear accelerators. To run for an extended period, they require rapid cooling.

• Keep Sensitive Medical Samples.

It is often used to maintain the proper temperature of vital medical tests (such as blood samples) and is commonly used in medical laboratories.

• Heatless Surgical Procedures

Certain operations should be done without the use of heat in surgical applications to extract heat from a patient’s body.

Hair and tattoo removal, laser eye surgery, and vein treatments are examples of procedures that involve removing heat from body parts or lowering a patient’s body temperature.

What are the Advantages of a Medical Chiller for your Medical Applications?

• Premium material construction
• Superior reliability
• Eco-friendly
• Efficient heat control
• Low power consumption
• Balanced refrigerant flow
• Customizable
• Easy to fit

Customized Medical Chiller

How to Size a Medical Chiller?

Medical Chiller can be sized using this simple sizing formula.

1. Calculate the Temperature Differential (ΔT°F)which is calculated by performing this calculation:

ΔT°F = Incoming Water Temperature (°F) – Required Chill Water Temperature

2. Then calculate the BTU/hr and use this formula:

BTU/hr. = Gallons per hr x 8.33 x ΔT°F

3. Now calculate tons of cooling capacity:

Tons = BTU/hr. ÷ 12,000

4. Then oversize your Medical Chiller by 20%with this calculation:

Ideal Size in Tons = Tons x 1.2

Your ideal size is calculated.

How to Install your Medical Chiller?

Medical Chiller installation includes the following steps:

• Unpack your Medical Chiller carefully.
• Decide on the installation site.
• Follow the fitting steps as mentioned in the manual.
• Turn on the power supply and check if everything is installed properly.

How to Operate a Medical Chiller?

Medical Chiller operation follows this procedure:

• Wear the necessary protective equipment.
• Set the controls as per your application requirement.
• Build a safe electrical connection and turn on the power supply to start it.

Wear the Necessary Protective Equipment while Operating your Medical Chiller

What Involves the Storage Cabinet of a Medical Chiller?

• Corrosion Resistance

For salty or chemical conditions, it has an epoxy-coated condenser or a special cooling fin material.

• Vibration Pads

Under channel skids, neoprene pads are placed in durable cast-iron casings.

• Stainless Steel Cabinet

Stainless steel is used in the cabinets and case.

• Space Saver Design

By having a cabinet with a smaller footprint, more available floor space is saved.

• Rubber Casters

They offer full durability.

• Weather Resistant

In most climates, outdoor installation is possible.

What are the Main Controls of a Medical Chiller?

• Auto Fill

The float switch detects the amount of liquid in the tank and enables the control valve on the line to hold the tank full.

• Auto Switchover to City or Plant Chilled Water

In the event of a pump or compressor failure, the system will automatically turn to city or plant chilled water.

• Close Temperature Control

The combination of a solid-state temperature controller and a hot gas bypass keeps the liquid temperature within 5°F of the fixed point.

• Flow Meter

It is attached to the discharge section.

• Temperature Interlock (High/Low)

When the water temperature approaches the high-temperature level (indicating potential refrigeration failure) or becomes too low

• In-line Sensor

In unfortunate conditions, an in-line sensor activates a warning light, an audible alert, or the system shuts down to prevent damage.

What are some Significant Medical Chiller Configurations?

• Explosion-proof electrical specifications that help in controlling hazardous conditions
• Remote sensors for distant operation.
• Dual refrigeration systems to manage varying loads
• Exclusive paints and weatherproofing properties

Why is Temperature Control Important in a Medical Chiller?

Some medical instruments are equipped with sensors or controls that detect and control the temperature of processes inside spaces due to the delicate nature of clinical procedures.

As most surgical processes require devices that can generate a lot of heat, they should be cooled quickly to maintain a consistent process temperature.

Processes in medical facilities are often required to operate within a small temperature range.

The internal magnet of an MRI system, for example, should be held at -270 °C (-450 °F) (a cryogenic temperature).

Temperatures above this point will cause the system to break down or provide incorrect readings.

A Medical Chiller can provide the needed cooling to maintain the machine’s internal temperature down.

It can handle a wide variety of heat loads and has long-term dependability.

Medical Chiller Temperature Controlling

How to Enhance your Medical Chiller Working Efficiency?

Medical Chiller efficiency can be enhanced using these suggestions:

• Use the appropriate refrigerant.
• Carry our regular cleaning.
• Maintain the necessary temperature.
• Take care of the optimum flow rate.
• Ensure a proper and uninterrupted voltage supply.

What are the Tips for Safe Medical Chiller Operation?

Medical Chiller can be operated safely using these great working tips:

• HT – High-Temperature Interlock: If the coolant temperature increases, the thermostat will flash a warning light.
• LF – Low Flow Interlock: If the flow rate falls below the safe point, the flow switch shows a warning signal.
• LL – Low-Level Interlock: If the coolant temperature drops below the safe point, the sensor array indicates an indicator light.

What are the Common Problems of a Medical Chiller?

• Contamination: Make sure to take care of its regular cleaning.
• Refrigerant Leak: Look out for any leakage and repair this issue.
• Not Working Properly: See if the proper electrical connection is being maintained.

How to Maintain your Medical Chiller?

Medical Chiller maintenance can be carried out following these recommendations:

• Keep a daily performance log.
• Clean the tubes and do not allow scaling or fouling.
• Maintain the required refrigerant supply.

Medical Chiller Maintenance

FAQ of Medical Chiller

How Variable Frequency Drive Increases the Efficiency of a Medical Chiller?

A Medical Chiller has a variable frequency drive that is adjustable and allows you to set your desired speed for minimal energy consumption in the chilling process.

What is the Significance of a Scroll Medical Chiller?

A scroll Medical Chiller is great for medical processes that require an operation duration of fewer than 24 hours a day.

It can also manage longer operation times and meet lower fluid temperature requirements.

What Makes a Screw Medical Chiller Ideal?

Screw Medical Chiller is ideal for managing large load requirements because it provides the consistency required for maximizing medical equipment performance.

Also, it has a 40-214 HP compressor power to keep the components running all day.

What is the Tesla Rating of a Medical Chiller?

The Tesla rating of a Medical Chiller is the strength of the magnets. It is essential to know this strength if you plan to use your Medical Chiller for an imaging machine.

What is the Heat Load Variation of a Medical Chiller?

There is a lot of heat variation observed in a Medical Chiller when it is scanning and in between the scans. This variation ranges from 100% to 10-20%.

Incompatible Medical Chiller will experience turning on and off of the compressor repeatedly.

How is the Flow Rate of a Medical Chiller Affected by its Pump Size?

In most cases, a specialized high-pressure pump is installed in a Medical Chiller to ensure efficient flow of fluids through the system during its operation.

If the pump size is not suitable for your application, the flow rate will be compromised.

Does your Climate Influence the Manufacturing of your Medical Chiller?

In most climates, Medical Chiller is manufactured for year-round operation.

But environmental factors like humidity and temperature play an important role in the efficient performance of your Medical Chiller and must be considered significantly during the selection.

Why are Some Redundancy Options Suitable for a Medical Chiller?

Redundancy helps provide a backup to your building’s chilling system.

In Medical Chiller, the most effectively used redundancy option is the city water bypass apparatus that helps in keeping the system running.

What are the Most Commonly Used Materials Involved in the Construction of a Medical Chiller?

The most commonly used materials involved in the construction of a Medical Chiller are stainless steel and copper. Aluminum is used for cabinet construction specifically.

What is the difference between a Medical Chiller and a Standard Comfort Chiller?

Medical Chiller is different from standard comfort chiller because it is customizable as per the requirements of the medical equipment.

In comparison, a standard comfort chiller does not offer any such feature.

100% Quality Tested Medical Chiller