TopChiller Industrial Water Cooled Chiller Manufacturer and Supplier
- Cooling capacity ranges from 2 Ton to 250 Ton
- Temperature control ranges from 7°C to 35°C
- World Top branded Scroll and screw compressor
- Cooling tower water with Integral pumping system
- Water cooled type brazed plate efficient condenser
- Stainless Steel/copper brazed plate heat exchanger
- Microprocessor temperature controller with LCD
- Warranty up to 24 months after first purchasing
Your Reliable Industrial Water Cooled Chiller Manufacturer and Supplier in China Over 20 Years
General Description
Industrial Water Cooled Chiller is a cooling device that is used for industrial applications, produces a cooling effect by chilled water that flows among integral components.
TopChiller is the most trusted and highly proficient manufacturer and supplier of Industrial Water Cooled Chiller in China working steadfastly since 1999.
TopChiller is a renowned manufacturer of Industrial Water Cooled Chiller for its long successful history of supplying a full line of models with varying capacity to all world markets for the last twenty years.
Industrial Water Cooled Chiller consists of scroll and screw compressor, SS condenser, evaporator, heat exchanger, refrigeration circuit, cooling tower, control panel, microprocessor controller, and protecting devices.
Industrial Water Cooled Chiller has a wide range of industrial applications in different industries as:
Pharmaceutical clean room, plastic, and rubber industry, plastic, and rubber industry, extruding molding industry, die casting, artificial real Ice Rinks cooling, food and beverage industry, laboratory, computer server room, telecommunications, rubber printing, and medical industry.
If you want to customize an Industrial Water Cooled Chiller for your large-sized application? If you are sourcing for a persistent, fluids processing Industrial Water Cooler Chiller manufacturer in China?
Do contact with TopChiller engineering team and expertise. You will get a full buying guide and technical assistance to satisfy our customers with the best Industrial Water Cooled Chiller.
Features and Advantages
- Industrial Water Cooled Chiller is used in molding processing providing accurate and optimum temperature control ensuring the best quality molded products synthesis in a shorter time configured by an efficient compressor and heat exchanger.
- Industrial Water Cooled Chiller is resolute and energy-efficient in its performance configured by use of emersion filter attached with refrigerant preventing from dust and debris entry in pipelines.
- TopChiller manufactured Industrial Water Cooled Chiller is reliable and durable in its industrial operation configuring radial and axial rotating compressor consuming low power and crankcase heater prevents damaging leak of compressor ensuring longer service life.
- Industrial Water Cooled Chiller requires a lower cost of maintenance due to the use of chilled water and water recirculation system, enabling reuse of water preventing from extra costs.
TopChiller can help you customize your Industrial Water Cooled Chiller according to your industrial budget and the requirements of your applications.
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Model | 180 | 220 | 260 | 310 | 340 | 360 | 380 | 480 | 560 | 600 | 710 | 800 | 900 | 940 | 960 | 1120 | 1180 | 1240 | 1360 | 1470 | 1660 | 1700 | 1840 | 1900 | 2210 | 2420 | 2550 | 2780 | 3020 | 3350 | 3500 | 3680 | 3800 | 4120 | |
Cooling capacity * | kW | 180 | 220 | 260 | 310 | 340 | 360 | 380 | 480 | 560 | 600 | 710 | 800 | 900 | 940 | 960 | 1120 | 1180 | 1240 | 1360 | 1470 | 1660 | 1700 | 1840 | 1900 | 2210 | 2420 | 2550 | 2780 | 3020 | 3350 | 3500 | 3680 | 3800 | 4120 |
Input power* | kW | 36 | 44 | 52 | 62 | 68 | 72 | 76 | 96 | 112 | 120 | 143 | 161 | 181 | 189 | 193 | 225 | 237 | 249 | 273 | 295 | 333 | 341 | 369 | 382 | 444 | 486 | 512 | 558 | 606 | 673 | 703 | 739 | 763 | 827 |
Power supply | 380-460V/3PH/50-60Hz | ||||||||||||||||||||||||||||||||||
Compressor | |||||||||||||||||||||||||||||||||||
Qty/refrigerant circuit | Nr. | 1/1 | 1/1 | 1/1 | 1/1 | 1/1 | 1/1 | 1/1 | 1/1 | 1/1 | 1/1 | 1/1 | 1/1 | 1/1 | 1/1 | 2/2 | 2/2 | 2/2 | 2/2 | 2/2 | 2/2 | 2/2 | 2/2 | 2/2 | 2/2 | 4/4 | 4/4 | 4/4 | 4/4 | 4/4 | 4/4 | 4/4 | 4/4 | 4/4 | 4/4 |
Energy adjustment | step | —— 25%~100% —— | —— 12.5%~100% —– | —— 6.25%~100% —— | |||||||||||||||||||||||||||||||
Max current for wiring | A | 87 | 108 | 119 | 165 | 175 | 185 | 208 | 217 | 246 | 258 | 335 | 356 | 378 | 416 | 2*217 | 2*246 | 2*246 | 2*258 | 2*315 | 2*335 | 2*356 | 2*378 | 2*407 | 2*416 | 4*246 | 4*258 | 4*315 | 4*335 | 4*335 | 4*356 | 4*378 | 4*407 | 4*416 | 4*416 |
Refrigerant | |||||||||||||||||||||||||||||||||||
Type | R407C/R22/R134a/R410a | ||||||||||||||||||||||||||||||||||
Refrigerant charge | kg | 32 | 39 | 46 | 55 | 60 | 64 | 68 | 85 | 100 | 107 | 126 | 142 | 160 | 167 | 171 | 199 | 210 | 220 | 242 | 261 | 295 | 302 | 327 | 338 | 393 | 430 | 453 | 494 | 537 | 596 | 622 | 654 | 676 | 732 |
Evaporator | |||||||||||||||||||||||||||||||||||
Water flow rate in cooling* | m3/h | 31 | 38 | 45 | 53 | 58 | 62 | 65 | 83 | 96 | 103 | 122 | 138 | 155 | 162 | 165 | 193 | 203 | 213 | 234 | 253 | 285 | 292 | 316 | 327 | 380 | 416 | 439 | 478 | 519 | 576 | 602 | 633 | 653 | 709 |
Water side pressure drop | kPa | 50 | 45 | 45 | 45 | 45 | 46 | 46 | 46 | 47 | 46 | 46 | 46 | 46 | 47 | 47 | 46 | 47 | 46 | 46 | 46 | 46 | 46 | 46 | 46 | 50 | 50 | 50 | 50 | 50 | 50 | 50 | 50 | 50 | 50 |
Pipe size | mm | DN65 | DN80 | DN100 | DN100 | DN100 | DN100 | DN100 | DN125 | DN125 | DN125 | DN125 | DN125 | DN125 | DN150 | DN150 | DN150 | DN150 | DN150 | DN200 | DN200 | DN200 | DN200 | DN200 | DN200 | 2-DN150 | 2-DN150 | 2-DN200 | 2-DN200 | 2-DN200 | 2-DN200 | 2-DN200 | 2-DN200 | 2-DN200 | 2-DN200 |
Condenser | |||||||||||||||||||||||||||||||||||
Water side pressure drop | kPa | 50 | 45 | 45 | 45 | 45 | 45 | 46 | 46 | 46 | 47 | 47 | 46 | 46 | 46 | 46 | 46 | 46 | 47 | 46 | 46 | 48 | 47 | 48 | 48 | 52 | 52 | 52 | 52 | 52 | 52 | 52 | 52 | 52 | 52 |
Pipe size | mm | DN80 | DN80 | DN100 | DN100 | DN100 | DN100 | DN100 | DN125 | DN125 | DN125 | DN125 | DN125 | DN125 | DN150 | 2-DN125 | 2-DN125 | 2-DN125 | 2-DN125 | 2-DN125 | 2-DN125 | 2-DN150 | 2-DN150 | 2-DN150 | 2-DN150 | 2-DN200 | 2-DN200 | 2-DN200 | 2-DN200 | 2-DN200 | 2-DN200 | 2-DN200 | 2-DN200 | 2-DN200 | 2-DN200 |
Water flow rate in cooling* | m3/h | 37 | 45 | 54 | 64 | 70 | 74 | 78 | 99 | 116 | 124 | 147 | 165 | 186 | 194 | 198 | 231 | 244 | 256 | 281 | 304 | 343 | 351 | 380 | 392 | 456 | 500 | 527 | 574 | 624 | 692 | 723 | 760 | 785 | 851 |
Dimensions | |||||||||||||||||||||||||||||||||||
Length | mm | 2685 | 2720 | 2660 | 2880 | 2870 | 3170 | 3270 | 3170 | 3180 | 3180 | 3505 | 3505 | 3505 | 3520 | 4060 | 4505 | 4505 | 4505 | 4660 | 4660 | 4660 | 4660 | 4660 | 4660 | 4600 | 4650 | 4690 | 4600 | 4780 | 4800 | 4820 | 4830 | 4850 | 4850 |
Width | mm | 1090 | 1115 | 1175 | 1125 | 1125 | 1125 | 1230 | 1200 | 1285 | 1285 | 1280 | 1315 | 1375 | 1380 | 1415 | 1415 | 1415 | 1415 | 1460 | 1460 | 1585 | 1585 | 1585 | 1585 | 2250 | 2270 | 2300 | 2450 | 2450 | 2450 | 2450 | 2500 | 2500 | 2500 |
Height | mm | 1625 | 1555 | 1650 | 1645 | 1685 | 1685 | 1685 | 1685 | 1805 | 1805 | 1970 | 1990 | 1980 | 1980 | 1975 | 2000 | 2000 | 2000 | 2090 | 2090 | 2215 | 2215 | 2240 | 2240 | 2350 | 2380 | 2410 | 2460 | 2470 | 2500 | 2530 | 2550 | 2560 | 2560 |
Net weight | kg | 1600 | 1800 | 1900 | 2000 | 2100 | 2200 | 2250 | 2400 | 3000 | 3100 | 3500 | 3800 | 4000 | 4100 | 4210 | 4400 | 4740 | 5600 | 6600 | 6800 | 7000 | 7400 | 8000 | 8400 | 8800 | 9000 | 9800 | 11600 | 12300 | 13000 | 13500 | 13700 | 13900 | 14300 |
Sound pressure level *** | dB(A) | 68 | 69 | 69 | 70 | 70 | 72 | 73 | 73 | 73 | 73 | 74 | 74 | 74 | 73 | 74 | 74 | 74 | 74 | 74 | 74 | 74 | 74 | 75 | 76 | 76 | 76 | 77 | 77 | 78 | 78 | 78 | 79 | 79 | 79 |
* Performance values refer to the following conditions: Condenser water inlet/outlet temperature: 30ºC/35ºC, evaporator water inlet/outlet temperature: 12ºC/7ºC. ** Desuperheater is optional. Condenser water inlet temperature: 40ºC, evaporator water outlet temperature: 12ºCºC *** Noise level measured in free field condition at distance of 1 meter. |
Industrial Water Cooled Chiller Configuration Table
No. | Item | Brand | Factory Location | Note |
1 | Compressor | Hanbell/Fusheng | Shanghai | Taiwan |
2 | Shell;tube heat exchanger | Extek/ Shilinbo’er | Jiangsu | Taiwan |
3 | Dry filter | EMERSON | Suzhou | USA |
4 | Electric Expansion valve | ALCO / Danfoss | Suzhou/Tianjin | USA |
5 | Safe Valve | Castel | Shanghai | Italy |
6 | High pressure sensor | Sensata | Jiangsu | Taiwan |
7 | Low pressure sensor | Sensata | Jiangsu | Taiwan |
8 | PLC controller | PUNP | Guangzhou | Taiwan |
9 | Breaker | Schneider | Suzhou | France |
10 | AC contactor | Schneider | Suzhou | France |
11 | Three phase protector | Kesi | Wuxi | Japan |
12 | Refrigerant | Juhua | Zhejiang | USA |
13 | Water flow swtich | ACOL | Shanghai | China |
14 | Frame work | TopChiller | Dezhou | China |
TopChiller Free Service and Technical Support
As a professional chiller manufacturer for over 20 years, TopChiller is always happy to provide our free service and technical support accessible to our clients before, during, and after-sales. If you need any help, welcome to call us or send your inquiry to our email. These free services and technical support include;
- Listening to your detailed chiller requirements and giving your best chiller solution for your applications based on our rich experience.
- If you have no idea about how to size your chiller model or cooling capacity, it’s not a big issue, Just tell us your specific cooling demands, we will guide you to select the right economical chiller model.
- 7*24 online service, If you have any problem with the chiller, you may call us or send an email, we are always here to support you.
TopChiller Standard Warranty Time
After purchasing the TopChiller product, you are our valued customers in the TopChiller ERP system.
We will do regular tracking service and Your chiller has up to 24 months warranty time after installation and commissioning,
If your chiller is down, you can contact TopChiller for support to solve your problem…Once we received your message, Our service technician on duty will contact you as soon as possible.
TopChiller Start-up & Commissioning
TopChiller also provides the additional service of start-up or commissioning of your chiller. You’d better before scheduling your start-up, it is important that the proper installation procedures have been followed and the chiller is ready.
TopChiller technician will guide you on how to start up your chiller when your chiller is ready, besides this we have full sets of paper works including the Chiller installation manual, operation manual, electrical drawing for you.
Free Replacement Spare Parts
Providing free replacement spare parts for TopChiller is the best customer service in the industry to support you when you are sourcing replacement parts.
We have most parts are in stock and available for next-day shipment for your chillers.
If you want to have some replacement spare parts, just provide us with your chiller serial number and model number to expedite the sourcing process.
Better to have the nameplate and pictures of your chiller for our reference. This will help us find the proper replacements at the earliest time.
6 Points Why TopChiller Is Your Best Industrial Water Cooled Chiller Manufacturer and Supplier in China?
Help You to Find Other Types of Chiller Relevant to Industrial Water Cooled Chiller
Industrial Water Cooled Chiller-An Ultimate Buying Guide by TopChiller.
Inside the industrial applications, some different processes and reactions yield a lot of heat.
The Industrial Water Cooled Chiller is a refrigeration device commonly used in different industries for cooling down liquids and equipment.
The Industrial Water Cooled Chiller comprises of different parts such as the chillers, pipes, condensers, pumps, valves, expansion reservoirs, etc.
For gaining maximum results, it is essential to understand these components and their performance.
Moreover, proper knowledge of maintenance, safety tips, and efficiency improving ways is also required for durability and improved performance of your Industrial Water Cooled Chiller.
This guide will tell you all about an Industrial Water Cooled Chiller. Let’s get started.
- What is an Industrial Water Cooled Chiller?
- What are the Features of an Industrial Water Cooled Chiller?
- What are the Main Parts of an Industrial Water Cooled Chiller?
- What is the working of an Industrial Water Cooled Chiller?
- What is an Industrial Water Cooled Chiller Used for?
- How to Choose your Perfect Industrial Water Cooled Chiller?
- What are the Benefits of Using an Industrial Water Cooled Chiller for your Applications?
- How to Enhance the Efficiency of your Industrial Water Cooled Chiller?
- What are the Steps to Install an Industrial Water Cooled Chiller?
- How to Use an Industrial Water Cooled Chiller?
- What are the Common Safety Instructions for an Industrial Water Cooled Chiller?
- What are Some Tips to Maintain your Industrial Water Cooled Chiller Last Longer?
- What are the Most Common Issues and their Solutions for an Industrial Water Cooled Chiller?
- FAQ of Industrial Water Cooled Chiller
What is an Industrial Water Cooled Chiller?
An Industrial Water Cooled Chiller is a machine that transfers heat from water to the refrigerant.
After the successful heat transfer, the refrigerant is drained out in the environment.
The Industrial Water Cooled Chiller is used for a wide range of purposes in different fields.
It is important to maintain the optimum temperature and pressure range for working the Industrial Water Cooled Chiller for better performance.
If these required temperature and pressure requirements are not fulfilled, the efficiency of the equipment also decreases.
The main usage of an Industrial Water Cooled Chiller is to cool down the industrial equipment and reduce damage.
Excessive heat production by heavy industrial machinery reduces the efficiency of the machinery. So it is used to maintain the performance of industrial equipment.
This excess heat is damaging to the equipment and thus must be controlled.
The Industrial Water Cooled Chiller uses an assimilation refrigeration cycle for human pressure to get rid of this excess heat.
In addition to this, it also dehumidifies the air and lowers down the temperature.
This helps in the maintenance of normal temperature for the proper performance of the equipment.
Industrial Water Cooled Chiller Designed by TopChiller
What are the Features of an Industrial Water Cooled Chiller?
Water is the main element involved in the working of an Industrial Water Cooled Chiller is water.
It also has a separate cooling tower that throws out the refrigerant’s heat.
Some of the most common features are mentioned below:
- Water Usage
The Industrial Water Cooled Chiller uses water to reduce the temperature of the fluid.
- Process-Based Cooling
Lowering down the temperature of a fluid by an Industrial Water Cooled Chiller is a process-based cooling procedure.
The refrigerant present in the condenser first absorbs the heat and then transfers it to the evaporator.
The evaporator then carries out the vaporization process and lowers down the temperature of the refrigerant.
- Space-Saving
The good thing about an Industrial Water Cooled Chiller is that it saves a lot of space. In comparison to other types of chillers, this system is the most space-saving.
It means that keeping it anywhere would be a lot easier than keeping any other chiller.
- A Continuous Water Supply
Another thing about an Industrial Water Cooled Chiller is that it requires a continuous water supply.
If the water connection is lost, then it would stop working.
In case of lack of water supply to it, its performance and efficiency are affected.
- Leak-free Refrigerant Design
The leak-free refrigerant design helps enhance the sustainability of the Industrial Water Cooled Chiller which helps maintain a lower refrigerant charge.
- Super Reliability
The Industrial Water Cooled Chiller is featured with active magnetic bearing technology which helps to overcome friction issues.
As a result, the equipment is protected against high friction force which can lead to damage to the internal working components.
Industrial Water Cooled Chiller Active Magnetic Bearing Technology
What are the Main Parts of an Industrial Water Cooled Chiller?
Different components combine to form an Industrial Water Cooled Chiller. Some of the main parts are the following:
- Compressor
The compressor of the Industrial Water Cooled Chiller is hermetically sealed. A solid motor protector protects the internal side of the compressor.
In addition to this, rubber is also attached to the internal side of the compressor.
The purpose of rubber installation is to reduce the noise effects and to cancel out the vibration.
- Condenser
In the condenser, the refrigerant is condensed back to liquid. The condensation process takes place without affecting the pressure of the Industrial Water Cooled Chiller.
In addition to this, it also does not affect its temperature
Last but not the least; air circulation is induced, which removes the latent heat from the Industrial Water Cooled Chiller.
- Expansion Valve
The expansion valve is like a thermostat which is facilitated with an external equalizer.
The expansion valve has automatic functioning. At the exit of the evaporator, an equalizing bulb is also adjusted.
In a condition when the temperature of the Industrial Water Cooled Chiller is very low at the exit of the evaporator, then there is a decrease in the valve opening.
Opposite to this when the temperature is very high, the valve opening increases and allows successful evaporation.
- Evaporator
The evaporator is a tube that cools down the fluid. For efficient heat transfer through the evaporator, turbulence is created.
The evaporator is exclusively designed to adjust to pressure drops.
- Pump
In an Industrial Water Cooled Chiller, the pump is stainless steel Rotor which is further facilitated with a mechanical seal to increase durability.
In addition to this, the mechanical seal also prevents leakage of the fluid from the pump. The pump can bear a high load.
This ability of the pump motor helps it to keep working 24/7 throughout the year.
- Tank
The tank has stainless steel protection and high-degree insulation. This high degree of insulation prevents the tank from transferring heat, so there is no heat transfer.
- Frame
In an Industrial Water Cooled Chiller, the frame is a rigid steel body protected with a removable steel cover.
In addition to this, weather-resistant paint coating is also applied to the covering for enhanced protection. By removing this frame, you can easily reach out to the internal parts of it.
Industrial Water Cooled Chiller Parts Diagram
What is the working of an Industrial Water Cooled Chiller?
The working of an Industrial Water Cooled Chiller is based on two circuits: the chilling circuit and the refrigerant circuit.
- Chilling Circuit
An evaporator, a tank, and a pump combine to form the chilling circuit of an Industrial Water Cooled Chiller. The hot fluid directly enters the chiller.
From here, it goes to the evaporator. In the evaporator, there is also present the refrigerant which cools down the hot fluid.
Inside the tank, a temperature controller is adjusted at the exit of the evaporator.
When the temperature of the tank decreases from the preset temperature, the temperature controller automatically turns off the compressor.
This is how the temperature controller maintains the adjusted temperature of the Industrial Water Cooled Chiller.
The temperature decreases; the cold fluid is sent to the tank from where it goes to different processing systems.
- Refrigerant Circuit
A condenser, compressor, filter dryer, evaporator, and expansion valve collectively form the refrigerant circuit of the Industrial Water Cooled Chiller.
The refrigerant vapor that is low in temperature enters the compressor.
At this stage, the compressor will cause an increase in the refrigerant pressure of the Industrial Water Cooled Chiller.
This increase in pressure will directly increase the temperature.
From the compressor, the hot refrigerant will be moved to the condenser at very high pressure.
From the condenser, it then goes to the filter dryer which removes the moisture content from the refrigerant liquid.
After passing through the filter dryer, the refrigerant then goes into the expansion valve where throttling takes place.
Throttling results in a decrease in the pressure and temperature of the refrigerant liquid of the Industrial Water Cooled Chiller
The temperature required at the outlet of the expansion valve decides the evaporation temperature that the Industrial Water Cooled Chiller must achieve.
Industrial Water Cooled Chiller Refrigerant Cycle
What is an Industrial Water Cooled Chiller Used for?
An Industrial Water Cooled Chiller can be used in multiple industries for the chilling process.
Here we will mention some of the most important Industries that use Industrial Water Cooled Chiller for different purposes.
- Injection Molding
To pack, hold, cool, mold open, and mold close for shaping and molding the injections.
- Food and Beverage
The pressure from the compressor is observed to control the blow molding of beverages and bottles.
- Chemical Industry
To shape chemical equipment that is to be used in the chemical Laboratories.
- Machine Tools
To modify the shape and construction of machine tools.
- Plastic Industry
The portions of a plastic sheet are stretched using the heat coming from an Industrial Water Cooled Chiller and molded in the desired shapes.
- Power Supplies
For lowering down the heat production eliminated as one of the outputs of the power connection
- Vacuum Systems
Plastic sheets are molded for making speaker packaging and phone cases.
- Power Generation Stations
To reduce the heat production of heavy machinery.
How to Choose your Perfect Industrial Water Cooled Chiller?
Choosing your perfect Industrial Water Cooled Chiller is just a matter of a few steps. See these steps that will help you find out how to choose your perfect Industrial Water Cooled Chiller.
- Check Out the Size
The very important thing to consider when buying it is to check out its size.
You can decide the size according to the purpose for which you are buying it.
In addition to this, you should also consider the space you have to keep the Industrial Water Cooled Chiller and choose the most suitable size.
- Know the Heat Load
The heat load will affect the purpose of usage of the Industrial Water Cooled Chiller.
This means that the more is its usage, the higher should be the heat load. You can easily see how much heat load it can bear.
But for the most accurate calculations, you must know the entire process behind heat load wastage of an Industrial Water Cooled Chiller.
- Figure Out the Temperature
The next step you have to follow is to figure out the temperature range of the Industrial Water Cooled Chiller that you require.
Make sure to buy the one with the temperature range that is suitable for your applications.
Deviations in the temperature range can affect its efficiency.
- Determine the Flow Rate
It is important to check the flow rate to see its working efficiency. The better are the flow rates, the higher will be the efficiency.
- Check the Installation Environment.
You also have to see whether the Industrial Water Cooled Chiller you are buying is suitable for your environment or not.
The indoor and outdoor application of the Industrial Water Cooled Chiller can affect its size.
This variation in the application may also require the purchase of some extra attachments.
- Look At the Performance Curves.
Now choose the model of your Industrial Water Cooled Chiller depending upon your requirements.
The performance curves will aid you in analyzing the performance of each Industrial Water Cooled Chiller model.
This will ultimately help you make the best purchase.
- The Final Stage
The final stage of choosing it is to go with the color, features, design, controls, and technology options that you find most suitable.
Do not forget to consider the reliability and durability before making the final purchase.
Industrial Water Cooled Chiller Sizing Formula
What are the Benefits of Using an Industrial Water Cooled Chiller for your Applications?
There are multiple benefits of using an Industrial Water Cooled Chiller for your applications.
Some of the major benefits include:
- Increased Durability
The Industrial Water Cooled Chiller is more durable than other chiller types. It is because, in most cases, it is kept indoors.
This saves it from getting exposed to outdoor elements like rain, heat, snow, etc. These external factors can affect the performance of the Industrial Water Cooled Chiller.
- Noiseless Operation
The best thing about Industrial Water Cooled Chiller is its noiseless operation. The flow of water through the tubes does not produce a lot of sounds.
This makes it a good choice to be used in areas like schools and hospitals where noise can be disturbing.
- Better Performance
industrial Water Cooled Chiller has a greater efficiency if compared to other types of chillers. It can carry out heat transfer more efficiently.
This will ultimately save you time and power consumption. So, it means that the Industrial Water Cooled Chiller has a better performance as compared to the other chillers.
How to Enhance the Efficiency of your Industrial Water Cooled Chiller?
With the advancement of technology, several new things have been introduced to improve the efficiency of an Industrial Water Cooled Chiller.
- Install Variable Speed Drives
Installing variable speed drive benefits most of the parts of your Industrial Water Cooled Chiller.
The price of variable speed drives has also undergone a significant decrease in the past few years.
In addition to this, a variable speed drive is also a requirement for the energy coding of the parts of it.
Variable speed drives help in saving energy consumption of your Industrial Water Cooled Chiller.
Furthermore, Tower fans also help in saving energy usage with the aid of variable speed drives installed in the Industrial Water Cooled Chiller.
By installing a variable speed drive, you can decrease the temperature and loading of your Industrial Water Cooled Chiller.
As a result, the fan energy consumed by the tower fans is saved. In addition to this, the temperature control also becomes more stable.
You can also save energy consumption with the help of variable speed pumping.
But variable-speed pumping in an Industrial Water Cooled Chiller requires you to be more observant regarding other components.
You have to change the control valves and sequences on the chilled water side to maintain a variable flow.
This requires you to spend some extra money on its renovation.
In addition to this, you also have to update the variable flow of the currently installed chilling unit.
This is because the variable speed pumping of your Industrial Water Cooled Chiller is strongly affected by the flow rate.
Reduced flow rate results in inefficient variable speed pumping.
In addition to this, you need to reduce the chiller flow requirements and freezing efficiency on the condenser waterside.
But you need to make sure that the variable-speed pumps of your Industrial Water Cooled Chiller have an appropriate size.
- Run Multiple Devices Parallel to Each Other
The Industrial Water Cooled Chiller shows better performance when loaded partially.
The extra attachments function at low speeds when they are attached parallel.
This way, the total energy consumption among the total number of attachments of the Industrial Water Cooled Chiller is controlled.
As a result, this leads to an increase in the heat transfer surface area of the Industrial Water Cooled Chiller.
This, in response, leads to a pressure drop which increases its working efficiency.
- Increase the Temperature
The temperature range of the majority of the Industrial Water Cooled Chiller is 40 Fahrenheit to 45 Fahrenheit. This temperature range is helpful for dehumidification.
To save energy consumption, you should try controlling the air temperature reset supply.
The increase in supply air temperature also helps in the prevention of over-dehumidification of the Industrial Water Cooled Chiller.
Controlling the supply air temperature is also helpful in saving energy consumption in many ways.
An increase in the supply temperature controls the humidification and also manages the additional latent cooling.
This increase in the chilled water supply temperature results in the better performance of the Industrial Water Cooled Chiller
Better performance refers to the improved efficiency of the Industrial Water Cooled Chiller.
Things to Consider for Improving the Efficiency of the Industrial Water Cooled Chiller:
- Optimize the control features to save energy.
- Adjust the temperature and flow rate of the Industrial Water Cooled Chiller at the optimum point.
- Use devices such as variable speed drive to improve efficiency.
Industrial Water Cooled Chiller Temp Adjustment
What are the Steps to Install an Industrial Water Cooled Chiller?
Installing your Industrial Water Cooled Chiller correctly is important. Here are some steps to install it:
- While changing the place or location of your Industrial Water Cooled Chiller, be very careful and hold it properly.
- Decide the area where you plan to install it.
- Wire your industrial water chiller system properly and get rid of any cracks.
- Do not forget to follow the user’s guide.
Industrial Water Cooled Chiller Installation
How to Use an Industrial Water Cooled Chiller?
You should know the proper way regarding how to use an Industrial Water Cooled Chiller. For using it, follow these steps:
- Read the user manual carefully before using an Industrial Water Cooled Chiller.
- Wear safety equipment that protects you from damage in case of an emergency.
- Check the settings, connection, and power supply.
- If everything is good, you can now start using your Industrial Water Cooled Chiller.
Read the User Manual Carefully Before Using Industrial Water Cooled Chiller
What are the Common Safety Instructions for an Industrial Water Cooled Chiller?
Taking the necessary safety precautions for an Industrial Water Cooled Chiller is a must. Some common safety instructions are:
- Professional Help: Seek professional assistance when fixing any technical issue regarding the Industrial Water Cooled Chiller.
- No Inhalation: Do not touch or inhale the refrigerant. It is dangerous to your health.
- Stable Power: Make sure that the power connections are stable and fix any wire cracks.
What are Some Tips to Maintain your Industrial Water Cooled Chiller Last Longer?
You can always try to organize and maintain your Industrial Water Cooled Chiller to last longer. Some tips for maintaining it include:
- Carry out a thorough inspection of the entire Industrial Water Cooled Chiller and look for any damage or leaks after every six months or one year.
- Fix or replace the damaged parts as soon as possible to avoid any further loss.
- Keep your Industrial Water Cooled Chiller clean and free from contaminants.
Industrial Water Cooled Chiller Inspection
What are the Most Common Issues and their Solutions for an Industrial Water Cooled Chiller?
There can be a lot of issues for people who have just started using an Industrial Water Cooled Chiller.
Here are some of the most common problems and their solutions.
- No Power Supply
Fix the loose or an incorrect phase connection. Replace the fused or blown circuit and close the open switch to restore the power supply to your Industrial Water Cooled Chiller.
- Slow Flow Rate
Check the fluid content in the reservoir. Open the valves and fluid filter properly and increase the piping size to enhance the fluid flow rate in it.
- No Cooling
Open the condenser properly and maintain the optimum heat levels to protect the heat properties of the refrigerant.
Fix the refrigerant leaks and clear ice blockage in the evaporator to induce proper cooling of your Industrial Water Cooled Chiller.
- Corrosion
In most cases, Industrial Water Chiller tubes are made of copper which often undergoes galvanic corrosion because of the dissimilarity between the two metals.
As a result, there is a loss of carbon steel surface area. This ultimately affects the efficiency and performance of the chiller.
The main reasons behind this corrosion problem are flow and sedimentation problems. This ends up in the perforation of the tubes and refrigerant loss.
To avoid this issue, choose the Industrial Water Cooled Chiller with a specialized coating that provides anti-corrosion resistance.
FAQ of Industrial Water Cooled Chiller.
What is FRP Construction of the Industrial Water Cooled Chiller?
The fiber-reinforced plastic is used in the making of the tank of the Industrial Water Cooled Chiller. In contrast, its tube is made of copper.
Both these components lead to the formation of an integral unit that is present at the top of the Industrial Water Cooled Chiller.
What is the Industrial Water Cooled Chiller Tank Made of?
Stainless steel is used in the making of the tank of the Industrial Water Cooled Chiller.
Moreover, polyurethane foam insulation along with pre-coated galvanized iron sheets cover the steel. This tank is present at the bottom of the Industrial Water Cooled Chiller.
There also are other components present at the bottom which include the pump, the efficient compressor, and the plate heat exchanger.
What is the Function of Liquid Line Solenoid Valve in an Industrial Water Cooled Chiller?
At the opening of the filter dryer of an Industrial Water Cooled Chiller, there also is a liquid line solenoid valve.
The function of this valve is to prevent the entry of the liquid refrigerant into the compressor when the system is disconnected from the power supply.
What does the Filter Dryer in an Industrial Water Cooled Chiller do?
The filter dryer installed in an Industrial Water Cooled Chiller helps in the filtration of contaminants and dirt residues.
In addition to this, it also removes the moisture content from the refrigerant. The filter of an Industrial Water Cooled Chiller has a long life and allows smooth flow of the refrigerant.
Which is Better, the Industrial Water Cooled Chiller or the Industrial Air Cooled Chiller?
In terms of performance and efficiency, the Industrial Water Cooled Chiller is 100 times better than the Industrial Air Cooled Chiller.
What is the Chiller Efficiency of the Industrial Water Cooled Chiller?
Chiller efficiency of the Industrial Water Cooled Chiller means the power input provided to the compressor and the product of cooling produced.
What does the Pressure Gauge of an Industrial Water Cooled Chiller Refer to?
A pressure gauge of an Industrial Water Cooled Chiller is a part that is tied into the fluid outlet and indicates the pressure being exited by the chiller.
What is a Filling Port in an Industrial Water Cooled Chiller?
A filling port in an Industrial Water Cooled Chiller is an opening that directly opens into the reservoir and must be filled with fluid.
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