TopChiller Industrial Water Cooled Chiller Manufacturer and Supplier

Industrial Water Cooled Chiller-An Ultimate Buying Guide by TopChiller.

Inside the industrial applications, some different processes and reactions yield a lot of heat.

The Industrial Water Cooled Chiller is a refrigeration device commonly used in different industries for cooling down liquids and equipment.

The Industrial Water Cooled Chiller comprises of different parts such as the chillers, pipes, condensers, pumps, valves, expansion reservoirs, etc.

For gaining maximum results, it is essential to understand these components and their performance.

Moreover, proper knowledge of maintenance, safety tips, and efficiency improving ways is also required for durability and improved performance of your Industrial Water Cooled Chiller.

This guide will tell you all about an Industrial Water Cooled Chiller. Let’s get started.

What is an Industrial Water Cooled Chiller?

An Industrial Water Cooled Chiller is a machine that transfers heat from water to the refrigerant.

After the successful heat transfer, the refrigerant is drained out in the environment.

The Industrial Water Cooled Chiller is used for a wide range of purposes in different fields.

It is important to maintain the optimum temperature and pressure range for working the Industrial Water Cooled Chiller for better performance.

If these required temperature and pressure requirements are not fulfilled, the efficiency of the equipment also decreases.

The main usage of an Industrial Water Cooled Chiller is to cool down the industrial equipment and reduce damage.

Excessive heat production by heavy industrial machinery reduces the efficiency of the machinery. So it is used to maintain the performance of industrial equipment.

This excess heat is damaging to the equipment and thus must be controlled.

The Industrial Water Cooled Chiller uses an assimilation refrigeration cycle for human pressure to get rid of this excess heat.

In addition to this, it also dehumidifies the air and lowers down the temperature.

This helps in the maintenance of normal temperature for the proper performance of the equipment.

Industrial Water Cooled Chiller Designed by TopChiller

What are the Features of an Industrial Water Cooled Chiller?

Water is the main element involved in the working of an Industrial Water Cooled Chiller is water.

It also has a separate cooling tower that throws out the refrigerant’s heat.

Some of the most common features are mentioned below:

• Water Usage

The Industrial Water Cooled Chiller uses water to reduce the temperature of the fluid.

• Process-Based Cooling

Lowering down the temperature of a fluid by an Industrial Water Cooled Chiller is a process-based cooling procedure.

The refrigerant present in the condenser first absorbs the heat and then transfers it to the evaporator.

The evaporator then carries out the vaporization process and lowers down the temperature of the refrigerant.

• Space-Saving

The good thing about an Industrial Water Cooled Chiller is that it saves a lot of space. In comparison to other types of chillers, this system is the most space-saving.

It means that keeping it anywhere would be a lot easier than keeping any other chiller.

• A Continuous Water Supply 

Another thing about an Industrial Water Cooled Chiller is that it requires a continuous water supply.

If the water connection is lost, then it would stop working.

In case of lack of water supply to it, its performance and efficiency are affected.

• Leak-free Refrigerant Design

The leak-free refrigerant design helps enhance the sustainability of the Industrial Water Cooled Chiller which helps maintain a lower refrigerant charge.

• Super Reliability

The Industrial Water Cooled Chiller is featured with active magnetic bearing technology which helps to overcome friction issues.

As a result, the equipment is protected against high friction force which can lead to damage to the internal working components.

Industrial Water Cooled Chiller Active Magnetic Bearing Technology

What are the Main Parts of an Industrial Water Cooled Chiller?

Different components combine to form an Industrial Water Cooled Chiller. Some of the main parts are the following:

• Compressor

The compressor of the Industrial Water Cooled Chiller is hermetically sealed. A solid motor protector protects the internal side of the compressor.

In addition to this, rubber is also attached to the internal side of the compressor.

The purpose of rubber installation is to reduce the noise effects and to cancel out the vibration.

• Condenser

In the condenser, the refrigerant is condensed back to liquid. The condensation process takes place without affecting the pressure of the Industrial Water Cooled Chiller.

In addition to this, it also does not affect its temperature

Last but not the least; air circulation is induced, which removes the latent heat from the Industrial Water Cooled Chiller.

• Expansion Valve

The expansion valve is like a thermostat which is facilitated with an external equalizer.

The expansion valve has automatic functioning. At the exit of the evaporator, an equalizing bulb is also adjusted.

In a condition when the temperature of the Industrial Water Cooled Chiller is very low at the exit of the evaporator, then there is a decrease in the valve opening.

Opposite to this when the temperature is very high, the valve opening increases and allows successful evaporation.

• Evaporator

The evaporator is a tube that cools down the fluid. For efficient heat transfer through the evaporator, turbulence is created.

The evaporator is exclusively designed to adjust to pressure drops.

• Pump

In an Industrial Water Cooled Chiller, the pump is stainless steel Rotor which is further facilitated with a mechanical seal to increase durability.

In addition to this, the mechanical seal also prevents leakage of the fluid from the pump. The pump can bear a high load.

This ability of the pump motor helps it to keep working 24/7 throughout the year.

• Tank

The tank has stainless steel protection and high-degree insulation. This high degree of insulation prevents the tank from transferring heat, so there is no heat transfer.

• Frame

In an Industrial Water Cooled Chiller, the frame is a rigid steel body protected with a removable steel cover.

In addition to this, weather-resistant paint coating is also applied to the covering for enhanced protection. By removing this frame, you can easily reach out to the internal parts of it.

Industrial Water Cooled Chiller Parts Diagram

What is the working of an Industrial Water Cooled Chiller?

The working of an Industrial Water Cooled Chiller is based on two circuits: the chilling circuit and the refrigerant circuit.

• Chilling Circuit

An evaporator, a tank, and a pump combine to form the chilling circuit of an Industrial Water Cooled Chiller. The hot fluid directly enters the chiller.

From here, it goes to the evaporator. In the evaporator, there is also present the refrigerant which cools down the hot fluid.

Inside the tank, a temperature controller is adjusted at the exit of the evaporator.

When the temperature of the tank decreases from the preset temperature, the temperature controller automatically turns off the compressor.

This is how the temperature controller maintains the adjusted temperature of the Industrial Water Cooled Chiller.

The temperature decreases; the cold fluid is sent to the tank from where it goes to different processing systems.

• Refrigerant Circuit

A condenser, compressor, filter dryer, evaporator, and expansion valve collectively form the refrigerant circuit of the Industrial Water Cooled Chiller.

The refrigerant vapor that is low in temperature enters the compressor.

At this stage, the compressor will cause an increase in the refrigerant pressure of the Industrial Water Cooled Chiller.

This increase in pressure will directly increase the temperature.

From the compressor, the hot refrigerant will be moved to the condenser at very high pressure.

From the condenser, it then goes to the filter dryer which removes the moisture content from the refrigerant liquid.

After passing through the filter dryer, the refrigerant then goes into the expansion valve where throttling takes place.

Throttling results in a decrease in the pressure and temperature of the refrigerant liquid of the Industrial Water Cooled Chiller

The temperature required at the outlet of the expansion valve decides the evaporation temperature that the Industrial Water Cooled Chiller must achieve.

Industrial Water Cooled Chiller Refrigerant Cycle

What is an Industrial Water Cooled Chiller Used for?

An Industrial Water Cooled Chiller can be used in multiple industries for the chilling process.

Here we will mention some of the most important Industries that use Industrial Water Cooled Chiller for different purposes.

• Injection Molding

To pack, hold, cool, mold open, and mold close for shaping and molding the injections.

• Food and Beverage 

The pressure from the compressor is observed to control the blow molding of beverages and bottles.

• Chemical Industry 

To shape chemical equipment that is to be used in the chemical Laboratories.

• Machine Tools

To modify the shape and construction of machine tools.

• Plastic Industry

The portions of a plastic sheet are stretched using the heat coming from an Industrial Water Cooled Chiller and molded in the desired shapes.

• Power Supplies 

For lowering down the heat production eliminated as one of the outputs of the power connection

• Vacuum Systems

Plastic sheets are molded for making speaker packaging and phone cases.

• Power Generation Stations

To reduce the heat production of heavy machinery.

How to Choose your Perfect Industrial Water Cooled Chiller?

Choosing your perfect Industrial Water Cooled Chiller is just a matter of a few steps. See these steps that will help you find out how to choose your perfect Industrial Water Cooled Chiller.

• Check Out the Size

The very important thing to consider when buying it is to check out its size.

You can decide the size according to the purpose for which you are buying it.

In addition to this, you should also consider the space you have to keep the Industrial Water Cooled Chiller and choose the most suitable size.

• Know the Heat Load

The heat load will affect the purpose of usage of the Industrial Water Cooled Chiller.

This means that the more is its usage, the higher should be the heat load. You can easily see how much heat load it can bear.

But for the most accurate calculations, you must know the entire process behind heat load wastage of an Industrial Water Cooled Chiller.

• Figure Out the Temperature 

The next step you have to follow is to figure out the temperature range of the Industrial Water Cooled Chiller that you require.

Make sure to buy the one with the temperature range that is suitable for your applications.

Deviations in the temperature range can affect its efficiency.

• Determine the Flow Rate

It is important to check the flow rate to see its working efficiency.  The better are the flow rates, the higher will be the efficiency.

• Check the Installation Environment.

You also have to see whether the Industrial Water Cooled Chiller you are buying is suitable for your environment or not.

The indoor and outdoor application of the Industrial Water Cooled Chiller can affect its size.

This variation in the application may also require the purchase of some extra attachments.

• Look At the Performance Curves.

Now choose the model of your Industrial Water Cooled Chiller depending upon your requirements.

The performance curves will aid you in analyzing the performance of each Industrial Water Cooled Chiller model.

This will ultimately help you make the best purchase.

• The Final Stage

The final stage of choosing it is to go with the color, features, design, controls, and technology options that you find most suitable.

Do not forget to consider the reliability and durability before making the final purchase.

Industrial Water Cooled Chiller Sizing Formula

What are the Benefits of Using an Industrial Water Cooled Chiller for your Applications?

There are multiple benefits of using an Industrial Water Cooled Chiller for your applications.

Some of the major benefits include:

• Increased Durability 

The Industrial Water Cooled Chiller is more durable than other chiller types. It is because, in most cases, it is kept indoors.

This saves it from getting exposed to outdoor elements like rain, heat, snow, etc. These external factors can affect the performance of the Industrial Water Cooled Chiller.

• Noiseless Operation

The best thing about Industrial Water Cooled Chiller is its noiseless operation. The flow of water through the tubes does not produce a lot of sounds.

This makes it a good choice to be used in areas like schools and hospitals where noise can be disturbing.

• Better Performance

industrial Water Cooled Chiller has a greater efficiency if compared to other types of chillers. It can carry out heat transfer more efficiently.

This will ultimately save you time and power consumption. So, it means that the Industrial Water Cooled Chiller has a better performance as compared to the other chillers.

How to Enhance the Efficiency of your Industrial Water Cooled Chiller?

With the advancement of technology, several new things have been introduced to improve the efficiency of an Industrial Water Cooled Chiller.

• Install Variable Speed Drives

Installing variable speed drive benefits most of the parts of your Industrial Water Cooled Chiller.

The price of variable speed drives has also undergone a significant decrease in the past few years.

In addition to this, a variable speed drive is also a requirement for the energy coding of the parts of it.

Variable speed drives help in saving energy consumption of your Industrial Water Cooled Chiller.

Furthermore, Tower fans also help in saving energy usage with the aid of variable speed drives installed in the Industrial Water Cooled Chiller.

By installing a variable speed drive, you can decrease the temperature and loading of your Industrial Water Cooled Chiller.

As a result, the fan energy consumed by the tower fans is saved. In addition to this, the temperature control also becomes more stable.

You can also save energy consumption with the help of variable speed pumping.

But variable-speed pumping in an Industrial Water Cooled Chiller requires you to be more observant regarding other components.

You have to change the control valves and sequences on the chilled water side to maintain a variable flow.

This requires you to spend some extra money on its renovation.

In addition to this, you also have to update the variable flow of the currently installed chilling unit.

This is because the variable speed pumping of your Industrial Water Cooled Chiller is strongly affected by the flow rate.

Reduced flow rate results in inefficient variable speed pumping.

In addition to this, you need to reduce the chiller flow requirements and freezing efficiency on the condenser waterside.

But you need to make sure that the variable-speed pumps of your Industrial Water Cooled Chiller have an appropriate size.

• Run Multiple Devices Parallel to Each Other 

The Industrial Water Cooled Chiller shows better performance when loaded partially.

The extra attachments function at low speeds when they are attached parallel.

This way, the total energy consumption among the total number of attachments of the Industrial Water Cooled Chiller is controlled.

As a result, this leads to an increase in the heat transfer surface area of the Industrial Water Cooled Chiller.

This, in response, leads to a pressure drop which increases its working efficiency.

• Increase the Temperature

The temperature range of the majority of the Industrial Water Cooled Chiller is 40 Fahrenheit to 45 Fahrenheit. This temperature range is helpful for dehumidification.

To save energy consumption, you should try controlling the air temperature reset supply.

The increase in supply air temperature also helps in the prevention of over-dehumidification of the Industrial Water Cooled Chiller.

Controlling the supply air temperature is also helpful in saving energy consumption in many ways.

An increase in the supply temperature controls the humidification and also manages the additional latent cooling.

This increase in the chilled water supply temperature results in the better performance of the Industrial Water Cooled Chiller

Better performance refers to the improved efficiency of the Industrial Water Cooled Chiller.

Things to Consider for Improving the Efficiency of the Industrial Water Cooled Chiller:

• Optimize the control features to save energy.
• Adjust the temperature and flow rate of the Industrial Water Cooled Chiller at the optimum point.
• Use devices such as variable speed drive to improve efficiency.

Industrial Water Cooled Chiller Temp Adjustment

What are the Steps to Install an Industrial Water Cooled Chiller?

Installing your Industrial Water Cooled Chiller correctly is important. Here are some steps to install it:

• While changing the place or location of your Industrial Water Cooled Chiller, be very careful and hold it properly.
• Decide the area where you plan to install it.
• Wire your industrial water chiller system properly and get rid of any cracks.
• Do not forget to follow the user’s guide.

Industrial Water Cooled Chiller Installation

How to Use an Industrial Water Cooled Chiller?

You should know the proper way regarding how to use an Industrial Water Cooled Chiller. For using it, follow these steps:

• Read the user manual carefully before using an Industrial Water Cooled Chiller.
• Wear safety equipment that protects you from damage in case of an emergency.
• Check the settings, connection, and power supply.
• If everything is good, you can now start using your Industrial Water Cooled Chiller.

Read the User Manual Carefully Before Using Industrial Water Cooled Chiller

What are the Common Safety Instructions for an Industrial Water Cooled Chiller?

Taking the necessary safety precautions for an Industrial Water Cooled Chiller is a must. Some common safety instructions are:

• Professional Help: Seek professional assistance when fixing any technical issue regarding the Industrial Water Cooled Chiller.
• No Inhalation: Do not touch or inhale the refrigerant. It is dangerous to your health.
• Stable Power: Make sure that the power connections are stable and fix any wire cracks.

What are Some Tips to Maintain your Industrial Water Cooled Chiller Last Longer?

You can always try to organize and maintain your Industrial Water Cooled Chiller to last longer. Some tips for maintaining it include:

• Carry out a thorough inspection of the entire Industrial Water Cooled Chiller and look for any damage or leaks after every six months or one year.
• Fix or replace the damaged parts as soon as possible to avoid any further loss.
• Keep your Industrial Water Cooled Chiller clean and free from contaminants.

Industrial Water Cooled Chiller Inspection

What are the Most Common Issues and their Solutions for an Industrial Water Cooled Chiller?

There can be a lot of issues for people who have just started using an Industrial Water Cooled Chiller.

Here are some of the most common problems and their solutions.

• No Power Supply

Fix the loose or an incorrect phase connection. Replace the fused or blown circuit and close the open switch to restore the power supply to your Industrial Water Cooled Chiller.

• Slow Flow Rate

Check the fluid content in the reservoir. Open the valves and fluid filter properly and increase the piping size to enhance the fluid flow rate in it.

• No Cooling 

Open the condenser properly and maintain the optimum heat levels to protect the heat properties of the refrigerant.

Fix the refrigerant leaks and clear ice blockage in the evaporator to induce proper cooling of your Industrial Water Cooled Chiller.

• Corrosion

In most cases, Industrial Water Chiller tubes are made of copper which often undergoes galvanic corrosion because of the dissimilarity between the two metals.

As a result, there is a loss of carbon steel surface area. This ultimately affects the efficiency and performance of the chiller.

The main reasons behind this corrosion problem are flow and sedimentation problems. This ends up in the perforation of the tubes and refrigerant loss.

To avoid this issue, choose the Industrial Water Cooled Chiller with a specialized coating that provides anti-corrosion resistance.

FAQ of Industrial Water Cooled Chiller.

What is FRP Construction of the Industrial Water Cooled Chiller?

The fiber-reinforced plastic is used in the making of the tank of the Industrial Water Cooled Chiller. In contrast, its tube is made of copper.

Both these components lead to the formation of an integral unit that is present at the top of the Industrial Water Cooled Chiller.

What is the Industrial Water Cooled Chiller Tank Made of?

Stainless steel is used in the making of the tank of the Industrial Water Cooled Chiller.

Moreover, polyurethane foam insulation along with pre-coated galvanized iron sheets cover the steel. This tank is present at the bottom of the Industrial Water Cooled Chiller.

There also are other components present at the bottom which include the pump, the efficient compressor, and the plate heat exchanger.

What is the Function of Liquid Line Solenoid Valve in an Industrial Water Cooled Chiller?

At the opening of the filter dryer of an Industrial Water Cooled Chiller, there also is a liquid line solenoid valve.

The function of this valve is to prevent the entry of the liquid refrigerant into the compressor when the system is disconnected from the power supply.

What does the Filter Dryer in an Industrial Water Cooled Chiller do?

The filter dryer installed in an Industrial Water Cooled Chiller helps in the filtration of contaminants and dirt residues.

In addition to this, it also removes the moisture content from the refrigerant. The filter of an Industrial Water Cooled Chiller has a long life and allows smooth flow of the refrigerant.

Which is Better, the Industrial Water Cooled Chiller or the Industrial Air Cooled Chiller?

In terms of performance and efficiency, the Industrial Water Cooled Chiller is 100 times better than the Industrial Air Cooled Chiller.

What is the Chiller Efficiency of the Industrial Water Cooled Chiller?

Chiller efficiency of the Industrial Water Cooled Chiller means the power input provided to the compressor and the product of cooling produced.

What does the Pressure Gauge of an Industrial Water Cooled Chiller Refer to? 

A pressure gauge of an Industrial Water Cooled Chiller is a part that is tied into the fluid outlet and indicates the pressure being exited by the chiller.

What is a Filling Port in an Industrial Water Cooled Chiller?

A filling port in an Industrial Water Cooled Chiller is an opening that directly opens into the reservoir and must be filled with fluid.

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