TopChiller Industrial Chiller Unit Manufacturer and Supplier in China

Industrial Chiller Unit-An Ultimate Buying Guide by TopChiller.

Industries have a lot of heat production due to heavy operating machinery.

This heat can be dangerous and lead to further damage to the machinery being used in the industry.

The Industrial Chiller Unit works to displace the heat and helps in increasing the lifespan of your industrial applications.

Whether it is a plastic industry, a hospital, a factory, or any manufacturing unit that involves a lot of machinery, Industrial Chiller Unit takes care of the heat produced.

It is necessary to have an Industrial Chiller Unit for your industrial applications to remove the heat produced from friction and the constantly working of machines.

Here is all you need to know about an Industrial Chiller Unit. This guide will help you choose the suitable Industrial Chiller Unit for your applications.

What is an Industrial Chiller Unit?

The Industrial Chiller Unit is a cooling system crucial for industries and commercial setups

in which the machines produce heat as a by-product.

Industries like breweries, laser industries, chemical industries, MRI machines, and many others require an Industrial Chiller Unit for maintaining the temperature, reducing the heat, or consuming it.

The Industrial Chiller System works by using a vapor compressor or an absorption cycle involved in the production of chilled water.

This chilled water is then used to reduce the heat emitted by the machinery in the industries on a large scale.

An Industrial Chiller Unit maintains a temperature that is best suitable for the requirement. It can be a water-based or an air-based Industrial Chiller Unit.

The Industrial Chiller Unit is a system that is usually a closed-loop, it works by transforming energy in different forms.

It maintains a constant water flow, water pressure, and temperature.

A normal temperature Industrial Chiller System deals with the temperature range of +4 to +35 degrees Celsius.

However, the low Industrial Chiller Unit deals with a temperature range of 0 degrees to -100 degrees Celsius.

Industrial Chiller Unit Designed by TopChiller

Why do you need an Industrial Chiller Unit for your Applications?

The main purpose of an Industrial Chiller System is to save your industrial applications and lower the temperature, clearing out the heat produced by operating machines.

• Energy Efficiency and Storage of Refrigerant 

Smaller individual systems are not as energy efficient as an Industrial Chiller Unit.

Also, it stores the refrigerant minimizing the cost of piping the refrigerant through the whole industry.

Industrial Chiller Unit minimizes risk factors associated with the refrigerant.

• Can be Installed According to Needs 

You can install your Industrial Chiller Unit outdoor or indoors depending upon your needs and applications.

However, it should be kept in mind that it gets a proper water supply and good airflow so that it can work properly.

Also, make sure that your Industrial Chiller System is well protected from all the external elements like rain and direct sunlight.

What are the Features of an Industrial Chiller Unit?

An Industrial Chiller Unit is designed to deal with the heat generated on a large scale. For maximum efficacy, you must be aware of its features and uses.

• High Capacity and Precision 

An Industrial Chiller Unit can cool down the heat produced by a large number of working units in a manufacturing factory.

It can help obtain very high precision in temperature controls.

The greater the operating units in the Industry, the greater is the need for a high-capacity Industrial Chiller Unit.

• Lambda Airflow Design 

This airflow enables Industrial Chiller Unit to increase the condensation area evenly distribute the airflow between the different parts of the unit.

The lambda airflow increases the performance even when the filters are clogged and the temperature is too high.

Therefore, it is necessary to maintain an uninterrupted airflow.

• Three Valves Control

This feature makes your unit usable for many purposes. It is occupied with a cooling valve and a heating valve separately.

• Energy-Efficient Inverter 

The fan motor, compressor, and pump are controlled with an energy-efficient inverter which leads to decreased energy consumption.

Make sure you do sufficient research before purchasing your Industrial Chiller Unit.

How does an Industrial Chiller Unit Work?

The working principle of an Industrial Chiller Unit is vapor compression and vapor absorption.

The Industrial Chiller Unit provides a continuous supply of a coolant to the cold side of a process water system. The temperature can be adjusted here.

Then the coolant is pumped through the process, thus taking out all the heat from the machine.

The water is then returned to the water process system of the Industrial Chiller Unit. The vapor compression mechanical refrigeration system is connected to an evaporator.

The refrigerant flows through the evaporator, compressor, condenser, and expansion device.

Each of the above-mentioned components has a thermodynamic process.

The evaporator of the Industrial Chiller Unit captures the heat from the coolant and passes it on to the refrigerant, thus taking part in heat transfer.

The refrigerant in the Industrial Chiller Unit evaporates after the heat transfer. It changes from a liquid to a vapor. This leads to the cooling process.

The refrigerant then flows to a compressor.

The Industrial Chiller Unit has multiple functions. It lowers the temperature of the evaporator so that the heat can be absorbed.

In the refrigerant, the compressor raises the pressure in the outgoing refrigerant vapor.

You need to make sure that its temperature remains high enough to release heat when it reaches the condenser.

The Industrial Chiller Unit gives off the latent heat as the transfer of vapor into liquid occurs, and this heat is then transferred to the environment.

What are the Applications of the Industrial Chiller Unit?

Industrial Chiller Units are widely used in industries manufacturing units, mills, and plants were several industrial applications are working at the same time.

The temperature maintaining effect of the Industrial Chiller Unit is required for many other applications, as stated below.

• Plastic Industry

Plastic manufacture needs very high temperatures for melting molding, and therefore, there it is severely needed.

Also, the temperature demands for plastic manufacturing are very specific and must be maintained in a narrow range with the help of an Industrial Chiller Unit.

• Medical Field

Hospitals and medical labs require a highly efficient Industrial Chiller System to maintain a narrow range of temperatures.

The machines used for MRI, PET scans, and CT Scans need an Industrial Chiller Unit to work efficiently.

• Brewery Industry 

Breweries need to chill their brews, and therefore, they need an Industrial Chiller System so that a low temperature is maintained.

The refrigeration action of an Industrial Chiller Unit is most required.

• Industrial Chiller Unit that is Explosion-Proof 

Industries have heavy machines running all the time, and this can be dangerous as the heat generated can even be explosive. Therefore, they use an Industrial Chiller Unit.

An Industrial Chiller Unit saves the industrial applications from heating up and ending in an explosion.

• Industrial Chiller Unit for Extremely Low Temperature 

It is capable of cooling fluids as much as -40 degrees Fahrenheit. This application is useful in industries where storage is required.

The Industries can also obtain direct cooling of styrene, methanol, and propylene oxidase with the help of the Industrial Chiller Unit.

• Mechanical Industries: 

Whether it is the manufacturing of a gadget or machinery, the Industrial Chiller Unit takes out all the excess heat that builds up in the factory.

Temperature control in manufacturing companies is necessary for securing the products, and therefore the Industrial Chiller System makes the manufacturing machines work well.

Applications of the Industrial Chiller Unit

What are the Benefits of the Industrial Chiller Unit for your Applications?

Industrial Chiller Unit has so many advantages it can increase the lifespan of your industrial applications.

Beginning from regulating the temperature to helping in avoiding excessive heat and explosion, it is necessary for your industrial applications.

• Heat Control

If you are dealing with a large business that involves a lot of machinery, then you must have an Industrial Chiller Unit.

It will not only save your business but also help you with the maintenance costs of your machinery.

• Refrigeration

An Industrial Chiller Unit is widely used to maintain low temperatures.

If you are dealing with a business that requires low temperature, such as storing food or brewing extra, you must have an Industrial Chiller Unit.

• Protects your Equipment 

Electrical equipment and appliances are always expensive, and your Industrial Chiller Unit can help to not let them get overheated.

The cooling effect of your Industrial Chiller can also save your industrial applications from a short circuit that might arise from the heating up of your applications.

• Conserve Water

Another advantage of an Industrial Chiller Unit is circulated water and doesn’t need a constant supply of water from an outside source.

Therefore, it will help you cut down on your water bills and other utility bills.

• The Cooling Output is Huge

An Industrial Chiller Unit is meant to deal with a massive heat load. Therefore, you cannot rely on small cooling systems for industrial use.

It can easily provide between 180,000 to 18,000,000 BTUs of cooling per hour. Therefore, it is best for large-scale setups.

How to Choose the Right Industrial Chiller Unit for your Applications?

It is necessary to choose the right Industrial Chiller Unit so that it serves the purpose.

An Industrial Chiller Unit is used because it provides liquid cooling that reduces the temperature of the environment without adding more heat to it.

An economical and convenient way to deal with heat production is Industrial Chiller Unit. Therefore, you must get the one that satisfies your needs.

Step 1: Calculate the Heat Load

Assess the amount of heat that your Industrial Chiller Unit will have to deal with according to your application.

Try to be most accurate in your calculations so that you may not over or underspend your money on your Industrial Chiller Unit.

Step 2: Determine the type of coolant, flow rate, and temperature

The choice of the right Industrial Chiller Unit depends upon the coolant type that you require.

You have to determine the coolant type of your application and also the range of temperature in which you’re Industrial Chiller Unit works.

You can determine this through the method of heat transfer.

Step 3: Identify Installation Environment

Your Industrial Chiller Unit installation is also a very important factor.

If you are going for an indoor Industrial Chiller, you might have to spend on accessories, such as sump heaters and filters, etc.

However, if you want to install your Industrial Chiller Unit outdoors, you must evaluate the weather condition, the cost of accessories, dirt, and other atmospheric factors.

Step 4: Use Chiller Performance Curves

To choose the right Industrial Chiller Unit, look at the performance curves. Opt for an Industrial Chiller Unit that meets your requirements and fits your budget.

You should also keep the size and cost in mind and choose the one that you can accommodate.

Step 5: Check Pump Performance Curves

The pump for your Industrial Chiller Unit is the most important part and must not be forgotten.

Make sure that the pump you are choosing must provide sufficient pressure to fulfill the requirements of your application.

Also, keep the coolant of your Industrial Chiller Unit in mind so that you choose the suitable pump by looking at the pump performance curve.

Step 6: Final Selection

Make sure that the Industrial Chiller Unit that you have chosen meets the requirements of your application.

Pay attention to agency listing, control options, color, and power characteristics of the Industrial Chiller you have chosen.

Industrial Chiller Unit Water Pump

How to Install your Industrial Chiller Unit?

• Unpack your Industrial Chiller Unit properly and make sure you have all of the components of the system.
• Read all the instructions properly, and then start installing your Industrial Chiller Unit.
• Don’t remove the safety covers.
• Decide an appropriate place for the installation.
• Handle your Industrial Chiller System carefully to avoid any damage to the parts of the system.
• If it requires to use chains for lifting, make sure you don’t damage any parts of it.
• Lift the Industrial Chiller Unit and place it on the spot you have decided.
• Make sure that you adjust the piping and coils according to the instructions.
• Maintain a proper water supply so that your Industrial Chiller Unit gets an uninterrupted water supply.
• Now connect your Industrial Chiller Unit to the electric power and make sure it is safe and well protected.
• Now as you have placed it in the right position and fixed all the connections, your Industrial Chiller Unit is ready to be used.

Industrial Chiller Unit Installation

What are the Installation Precautions for your Industrial Chiller Unit?

There are some safety precautions you must take while installing your Industrial Chiller Unit.

• Look for an appropriate environment.
• Install your Industrial Chiller Unit in an open area so that the heat released from the Industrial Chiller Unit can dissipate to the environment.
• Choose a well-ventilated area for the installation.
• Install it away from any inflammable or explosive material.
• Maintain a Stable power supply for your Industrial Chiller Unit so that you don’t face any problems with the connection.

Installation Precautions:

• Before installing your Industrial Chiller Unit, make sure you have all of its components, and it is not damaged.
• Look for a suitable place for the installation of your Industrial Chiller Unit, like an installation mat or floor that can bear the weight of it.
• Run a leak test after the installation so that you don’t face any leakage problems later.

Wear PPE Before Industrial Chiller Unit Installation

How to Maintain your Industrial Chiller Unit?

The maintenance of your Industrial Chiller Unit refers to all the attention and care needs as it is being used in the industry.

Here are a few things that you should consider while maintaining it.

• Make it Routine to Keep a Check. 

By keeping a check in the daily record of your Industrial Chiller Unit, you can predict any chances of damage to the system in the future.

Check the pressure, temperature, and fluid levels on daily basis.

Maintain a log sheet for your Industrial Chiller Unit so that you are prepared for any unwanted situation.

You can download an application or keep a register to record the performance of your Industrial Chiller Unit daily.

• Make sure to keep the Industrial Chiller Unit Tube Clean. 

The working principle of the Industrial Chiller Unit relies upon the brazed plate heat exchangers, shells, and tubes.

Any obstruction to the flow of fluid, whether complete or partial, in the tubes of the Chiller, can lead to serious damage.

Accumulation of dirt matter in the tubes over time can make its removal difficult and add to permanent damage.

It is necessary to clean the tubes of your Industrial Chiller Unit 4 times a year or at least two times a year.

Make sure that the temperature of condenser water is low.

If the temperature of the water entering the condenser is kept low, there is a significant increase in the working efficacy.

The reason is that the Industrial Chiller Unit has to use less effort to carry out its refrigerant activity.

This can also be done to overcome any problem with the coil.

• Regular Inspection of Condenser Water Coils 

The efficiency of the Industrial Chiller Unit can be greatly reduced due to contaminated water, which has corrosion and biological growth in it.

This problem usually arises in the Industrial Chiller Unit that has open water coils.

It is necessary to keep a check on the cold loops/coils to keep them free of contamination.

Examine the cold loops/coils at least once a year to see any dirt build-up or algae growth. You might use flashlights for close observation.

Make sure you disconnect the power and remove the covers. Then blow compressed air or run high-pressure water through the coil.

• Examine for Refrigerant Leaks

The Greater the refrigerant circulation through the compressor of your Industrial Chiller Unit, the greater will be its cooling.

However, the valves become loose sometimes and lead to leakage and moisture into the system of your Industrial Chiller Unit.

For achieving the best performance, keep a check on the refrigerant level in the compressor.

Industrial Chiller Unit Tube Cleaning

How to Increase the Working Efficacy of your Industrial Chiller Unit?

Sometimes, you need more efficient working from your Industrial Chiller Unit because of either increased workload or some other factor like weather, etc.

Therefore, it is necessary to know how you can increase working efficacy.

1. Consider Changing the Speed of your Industrial Chiller Unit 

By changing the speed of your Industrial Chiller Unit, you can increase its working efficiency because it affects many components of the cooling system.

You can also consider VFDs for these components, and this will be a very cost-effective upgrade for your Industrial Chiller Unit.

This will also be an energy-saving trick for your Industrial Chiller unit; however, it does require a one-time investment in the VFD, valves, and other components.

2. Having Multiple Devices running at the same time helps in Saving More.

Another way to increase the working efficiency of your Industrial Chiller Unit is to run multiple parallel devices at a time so that the effect is magnified.

The optimum efficiency is 40 percent and 60 percent of peak capacity.

3. Increase Supply Temperatures

An average Industrial Chiller Unit is designed in such a way that it has a chilled water supply of approximately 40 F to 45 F.

This design makes an average Industrial Chiller Unit appropriate because it offers proper dehumidification and a sufficient cooling effect even when the workload is too high.

However, these harsh conditions and extreme weathers are rare; therefore, you can increase the efficiency by increasing supply temperature.

It will also help you save energy because it will cut down on over-activity in terms of refrigeration or latent cooling that is not required at that time.

4. Varying Other Control Features 

You can obtain higher efficacy of your Industrial Chiller Unit by adjusting other variable components of the cooling system.

As the whole process of working the Industrial Chiller Unit is integrated in such a way that all the components affect each other, adjusting these components can be really helpful.

However, these methods to increase efficacy might not work for everyone.

The efficacy of your Industrial Chiller Unit also depends upon climate, expected load, maintenance, cost, other equipment, and financial requirements.

Changing the Speed of Industrial Chiller Unit

What are Safety Instructions you must follow when using your Industrial Chiller Unit?

As an Industrial Chiller Unit is a machine that is powered by electricity and involves a thermodynamic process, you have to take precautions while operating it.

• Only a trained person should handle and operate it.
• Stop using it if it shows any signs of damage or leakage and gets it repaired.
• There is a chance of electric shock and fire ignition if you don’t handle your Industrial Chiller System properly.
• Make sure your Industrial Chiller Unit is unplugged before servicing.
• Turn it off immediately if you hear unusual sounds when turned on.
• Avoid direct physical contact with your Industrial Chiller Unit because it can cause skin problems and corrosion.
• Carry out dry nitrogen testing to find out any leakage or spillage in your Industrial Chiller System.

What are the Most Common Problems and their Solutions for your Industrial Chiller Unit?

An Industrial Chiller Unit is a machine, and it is quite likely that you might face some problems while installing and operating it.

However, there is always a solution to these problems. Here are a few things that you should keep in mind whenever it shows some problem in working.

• Look carefully if your Industrial Chiller Unit is doing its work effectively or not. It might not be working at all.
• Look for any loose wiring, circuit break, or fuse that might be the reason it is not working.
• Also, check the power button of your Industrial Chiller Unit.
• See if it is cooling or not.
• Check the temperature of the coolant.
• Assess the working of the pump.
• There is a possibility of a closed valve, insufficient coolant, faulty pump, or any other obstruction in the flow of fluid.

Look for any extreme environmental conditions, voltage fluctuations, missing insulation, or piping that might be the reason your Industrial Chiller Unit is not working properly.

Industrial Chiller Unit Temperature Adjustment

FAQ of Industrial Chiller Unit.

Does the Industrial Chiller Unit produce heat? 

Yes, the Industrial Chiller Unit is a machine itself, and it produces heat while it is being operated.

It shall be placed in a well-ventilated area so the heat can be dissipated to the environment.

What are the factors that affect the cost of an Industrial Chiller Unit? 

The cost of an Industrial Chiller Unit depends upon its model and size.

However, it is a good investment as it helps you save on your annual utility bills and maintenance costs of your Industrial machines.

An average Industrial Chiller Unit costs around $350 to $1,000 per ton, depending on capacity.

What are the Industrial Chiller Unit Operating Parameters? 

The parameters for the high performance of an Industrial Chiller Unit are the number of tubes, the coefficient of performance, and the cooling capacity.

Other parameters are the tube side velocity and the effect of power input on the compressor.

How to measure the Industrial Chiller Unit flow rate? 

The Industrial Chiller Unit flow rate is measured in gallons per meter.

The flow rate of Your Industrial Chiller can be obtained by dividing the cooling rate (BTUs) per hour.

What is the average life of an Industrial Chiller System?

The average life of an Industrial Chiller System is approximately 15 to 20 years.

However, the better you take care of your Industrial Chiller Unit, the greater is life. It all depends upon how you maintain it.

How to calculate industrial Chiller System efficiency?

Industrial Chiller System efficiency can be calculated by dividing BTU output termed as cooling, by BTU input termed as electric power. It is measured in kilowatts per ton.

What makes the Installed Industrial Chiller Unit better than the mobile one?

An Installed Industrial Chiller Unit is better than the mobile one because it is larger and offers greater capacity. It can deal with multiple, variable, and large process loads and is more reliable in an industry.

What is the difference between a Water Cooled and Air Cooled Industrial Chiller Unit?

A water-cooled Industrial Chiller Unit uses water to consume or remove heat produced by the industrial applications whereas, an air-cooled Industrial Chiller Unit uses ambient air current.

Does the Industrial Chiller Unit come with a water pump?

Yes, the Industrial Chiller Unit is equipped with a water pump, a condenser, a compressor, an evaporator, and a refrigerant. The water pump is necessary where the water pressure is not sufficient.

100% Quality Tested Industrial Chiller Unit