Looking For Reliable Industrial Air Cooled Chiller Manufacturer and Supplier?

TopChillerIndustrial Air Cooled Chiller Manufacturer and Supplier China

  • Cooling capacity ranges up to 250 Ton
  • Temperature control ranges from 5°C to 30°C
  • Branded, energy-efficient Scroll compressor
  • Chilled water flow rate up to 85.5m³ per hour
  • Air-cooled type condenser with high efficiency
  • Built-in tank evaporator with copper coils
  • PLC-based temperature controller installation
  • Warranty up to 24 months after purchase

Your Reliable Industrial Air Cooled Chiller Manufacturer and Supplier in China over 20 Years

General Description

Industrial Air Cooled Chiller is a cooling device working on a refrigeration system to produce cooling by absorbing heat from processed water and releasing it to the chilled air around the condenser.

Industrial Air Cooled Chiller is widely used for industrial applications or to dehumidify the air of a system.

TopChiller is a well-known manufacturer and supplier of superb performance Industrial Air Cooled Chiller in China working for over last twenty years with reliable experience.

TopChiller has designed a high performance-based full stock of Industrial Air Cooled Chiller models for producing a cooling effect in processing fluids and supplied pompously to all over the world markets.

Industrial Air Cooled Chiller consists of basic components as scroll compressors, SS heat exchanger, evaporator, expansion valves, and air blower, air-cooled condensers, and water pump.

Industrial Air Cooled Chiller has a large number of applications in different fields as:

Injection molding, blow molding, MRI machine, medical applications, laser cutting, welding, chemical & pharmaceutical, breweries, food processing, and hydraulic cooling, etc.

Are you pondering over the best quality Industrial Air Cooled Chiller that is featured to process ambient heat for benefits in winter as well as cooling to support your plant operation?

Are you looking for a desired, reliable Industrial Air Cooled Chiller manufacturer in China to dehumidify air and cooling of process fluids?

TopChiller is your best desired customizing company. Do contact with TopChiller team, get a quote to clear queries, and buy a suited Industrial Air Cooled Chiller at the best rates.

Features and Advantages

  • Industrial Air Cooled Chiller is designed for highly precise and efficient performance featured by automatic processing of single or multiple compressors detecting load and starts a compressor with requirements.
  • Microprocessor temperature controller and protection devices make Industrial Air Cooled Chiller durable having a low cost of maintenance and longer service life.
  • Industrial Air Cooled Chiller made by TopChiller is highly swift in the cooling process configured with an energy-efficient evaporator having copper tubing that absorbs heat and transfers it quickly.
  • Insulation of evaporator prevents cooling loss and prevents condensation of refrigerant in Industrial Air Cooled Chiller.

Industrial Air Cooled Chiller Technical Specifications

Items\ModelAC-0.5AAC-1AAC-1.5AAC-2AAC-2.5AAC-3AAC-4AAC-5AAC-6AAC-8ADAC-10ADAC-12ADAC-15AD
Cooling capacityKcal/h
50HZ/60HZ
1419245131824833584871819288119881453418576239942906838270
17032941378458007018861711146143861744122291287933488245924
KW
50HZ/60HZ
1.652.853.75.626.88.3510.813.9416.921.627.933.844.5
1.983.424.46.748.210.0212.9616.7320.2825.9233.4840.5653.4
 Input powerKW0.881.3522.252.663.274.075.756.458.2511.512.917.45
Max CurrentA5.48.21213.66.68.210.113.815.52027.931.342.4
Power source1PH~220V/3PH~220V/380V 50HZ/60HZ3PH~380V/415V/480V~50HZ/60HZ(3PH~200V/220V   50HZ/60HZ)
RefrigerantTypeR22/R407C/134a/404A/410A
ControlCapillary / thermostatic expansion valve
CompressorTypeHermetic RotaryHermetic scroll ( piston )
Power(KW)0.450.891.31.732.12.73.54.555.253.5×24.55×25.25×27×2
CondenserType Efficient finned copper tube with aluminum+low noise external rotor fan
Air flow (m3/h)750100015002000250030004000500060008000100001200015000
Air blower(KW)0.060.090.150.150.190.14×20.14×20.19×20.19×20.25×20.45×20.45×20.6×2
EvaporatorTypeSS Tank coil / shell and tube type / Plate type heat exchanger
 Chilled water
(m3/h)
0.280.490.640.971.121.441.862.42.913.714.85.817.65
0.340.590.761.161.41.722.232.883.494.465.7679.18
Water tank(L)10.618.3272750506060110120200200270
Inlet/outlet pipe
(inch) i
1/2″1/2″1/2″1/2″1″1″1″1″1″1-1/2″2″2″2″
Water pumpPower (kw)0.370.370.370.370.370.370.370.750.750.751.51.52.2
Max lift(m)22222222222222303025252528
Max flow (m3)5.45.45.45.45.45.45.48.18.18.113.513.525.2
Safety protectionCompressor inner protection, over current protection, high/low pressure protection, over temperature protection, flow rate protection, phase sequence/phase missing protection, low level coolant protection, anti freezing protection, exhaust overheat protection
Dimension L(mm)550550600600720980980115011501350150015001860
W(mm)350450500500550520520560560680760760850
H(mm)695845985985135011701170121512151530166016601900
Net weight(KG)45628595125152175185215283345382580
Note:
The above specifications are according to the following design conditions:
1, 12℃/7℃.Chilled water inlet/outlet temperature 12℃/7℃.
2, 33℃/38℃.Cooling air inlet/outlet temperature 33℃/38℃.
We reserve the right to modify the specification without further notice.

Industrial Air Cooled Chiller Technical Specifications

Items\ModelAC-15ATAC-20ADAC-20AFAC-25ADAC-25AFAC-30ADAC-30ATAC-40ADAC-40AFAC-50ADAC-50AFAC-60AD
Cooling capacityKcal/h
50HZ/60HZ
361204996647988584805813674734749229804099760119024116960144996
43344599595758670176697638968189990117648119712142829140352173995
KW
50HZ/60HZ
4258.155.86867.686.987.2114116138.4136168.6
50.469.7266.9681.681.12104.28104.64136.8139.2166.08163.2202.3
Input powerKW17.121.732225.424.833.3933.144.9143.357.35465
Max CurrentA43.252.753.363.761.38180.2109106135.5128.5135
Power source3PH~380V/415V/480V~50HZ/60HZ(3PH~200V/220V   50HZ/60HZ)
RefrigerantTypeR22/R407C/134a/404A/410A
ControlCapillary / Thermostatic expansion valve
CompressorTypeHermetic scroll ( piston )
Power(KW)4.55×38.96×24.55×410.8×25.25×413.62×28.96×318.78×28.96×423.6×210.8×427.4×2
CondenserTypeEfficient finned copper tube with aluminum+low noise external rotor fan
Air flow (m³/h)150002000020000250002500030000300004000040000500005000060000
Air blower(KW)0.6×20.78×20.78×20.78×20.78×20.42×60.42×60.6×60.6×60.78×60.78×60.78×6
EvaporatorTypeSS Tank coil/ shell and tube type/Plate type heat exchanger
Chilled water
(m³/h)
7.22109.611.6911.6214.941519.619.9523.823.429
8.6711.9911.5114.0313.9517.931823.5223.9428.628.134.8
Water tank(L)270350350350350420420580580580580580
 inlet/outlet pipe
(inch)
2″2″2″2-1/2″2-1/2″2-1/2″2-1/2″3″3″3″3″3″
Water pumpPower(kw)2.22.22.22.22.244445.55.55.5
Max lift(m)282828282830303030323232
Max flow (m³)25.225.225.225.225.236363636404040
Safety devicesCompressor inner protection, over current protection, high/low pressure protection, over temperature protection, flow rate protection, phase sequence/phase missing protection, low level coolant protection, anti freezing protection, exhaust overheat protection
DimensionL(mm)186020202020202020202200220023502350260026002600
W(mm)8509509509509501150115013501350150015001500
H(mm)190020002000200020001980198020002000210021002100
Net weight(KG)58065065081081089089011121112132013201320
Note:
The above specifications are according to the following design conditions:
1, Chilled water inlet/outlet temperature 12℃/7℃.
2, Cooling air inlet/outlet temperature 33℃/38℃.
We reserve the right to modify the specification without further notice.
Model180Z250Z320Z430Z500Z570Z640Z760Z870Z930Z1000Z1180Z1260Z1500Z1730Z
Cooling capacity *kW184.9247.6315.6432.5495.6563.2631.2752.4865928.1991.21180.61262.41496.21730
Input power*kW58.473.497.2125.1154.2170.6194.4222.3250.1279.2308.3347.3388.8444.5500
Power supply380-460V/3PH /50-60Hz
Max working currentA107.9134.6178.9228.8282.5313.6357.9407.7457.3511.1564.8636.3715.7815.2914.3
Max starting currentA619.9729.9907.31089.31459.71001.21041.91268.21324.51688.51735.81402.91444.114971775.5
Compressor
TypeSemi-hermetic screw
Qty/refrigerant circuitNr.1/11/11/11/11/12/22/22/22/22/22/23/33/34/44/4
Energy adjustment\25%~100% for single compressor
Refrigerant
TypeR407C/R22/R134a/R410a
Standard typeKg486010013015260+1002×100100+1302×130130+1522×152100+2×1303×1302×100+2×1304×130
Control\External balanced expansion valveExternal balanced expansion valve
Axial Fan
Fan QtyNr.4466810121212141618182424
Air flowm3/h9600096000144000144000192000240000288000288000288000336000384000432000432000576000576000
Evaporator
Water flow ratem3/h31.842.654.374.485.296.9108.5129.4148.8159.6170.5203217.1257.3297.5
Water side pressure dropkPa414242424243434445454343424343
Pipe sizeDN8080100125125125125125150150150100     150125    150125    150150
Dimensions
Lengthmm26362636342637265270606068507150745089941053810874111741459415194
Widthmm216021602160216021602160216021602160216021602160216021602160
Heightmm243024302430243024302430243024302430261026102610261026102610
Net weightkg205023502750315038504800525056006150690076009050110001180012600
Sound pressure level **dB(A)767677777880818181828384848484
* The performance values refer to the following conditions:
Cooling: ambient air temperature 35ºC; evaporator water in/out temperature 12/7 ºC;
** Sound pressure measured at a distance of 1 m and a height of 1.5 m above the ground in a dear field.

Industrial Air Cooled Chiller Configuration Table

ComponentsBrandOrigin
CompressorPANASONIC/DANFOSS/COPELANDUSA//FRANCE
Electrical componentsSCHNEIDER/CHINTFRANCE/

CHINA

Water PumpMINAMOTOR/LXTAIWAN
EvaporatorTOPCHILLERCHINA
CondenserTOPCHILLERCHINA
Pressure controllerFENSHENTAIWAN
Oil pressure gauge (high low)HONGSENTAIWAN
Temperature controllerPUNPCHINA
Dryer filterEMERSON /ALCOUSA
Expansion valve/capililaryFANFOSSUSA
Liquid receiverTOPCHILLERChina
Air blowerJULITaiwan
Frame WorkTOPCHILLER

TopChiller Free Service and Technical Support

As the professional chiller manufacturer over 20 years, TopChiller is always happy to provide our free service and technical support accessible to our clients before,during and after sales. If you need any help, welcome to call us or send your inquiry to our email. These free service and technical support including;

  • Listening to your detailed chiller requirements and give your best chiller solution for your applications based on our rich experience.
  • If you have no idea about how to size your chiller model or cooling capacity, it’s no a big issue, Just tell us your specific cooling demands, we will guide you to select the right economical chiller model.
  • 7*24 online service,If you have any problem about chiller,you may call us or send email, we are always here to support you.

TopChiller Standard Warranty Time

After purchasing TopChiller product, you are our valued customers in TopChiller ERP system.

We will do regular tracking service and Your chiller having up to 24 months warranty time after installation and commissioning,

If your chiller is down, you can contact TopChiller for support to solve your problem..Once we received your message,Our service technician on duty will contact you as soon as possible.

TopChiller Start-up & Commissioning

TopChiller also provides the additional service of start-up or commissioning of your chiller.You’d better prior to scheduling your start-up, it is important that the proper installation procedures have been followed and the chiller is ready.
TopChiller technician will guide you how to start-up your chiller when your chiller is ready, besides this we have full sets of paper works including: Chiller installation manual, operation manual, electrical drawing for you.

Free Replacement Spare Parts

Providing free replacement spare parts for TopChiller,is the best customer service in the industry to support you when you are sourcing replacement parts.

We have most parts are in stock and available for next day shipment for your chillers.

If you want have some replacement spare parts,just provide us your chiller serial number and model number to expedite the sourcing process.

Better to have the nameplate and pictures of your chiller for our reference. This will help us find the proper replacements at earliest time.

6 Points Why TopChiller Is Your Best Industrial Air Cooled Chiller Manufacturer and Supplier in China?

Professional Manufacturer
TopChiller is your professional industrial air cooled chiller manufacturer and supplier over 20 years experience. We believe TopChiller have all industrial air chiller cooling capacities&models to meet your specific cooling demands.
Free Design Selection
Based on our rich experience in industrial air cooled chiller design and manufacturing, We are willing to help you work out the right industrial air cooled chiller design and model selection suitable for your specific cooling requirements.
Maximize Your Benefit
TopChiller is supplying high quality industrial air cooled chillers to save your costs. Our industrial air cooled chillers are designed and manufactured based on the most optimized refrigeration solution which will maximize your benefit.
Fastest Delivery Time
For standard configuration industrial air cooled chillers, we always have complete models finished stocks at warehouse, This will make sure our industrial air chiller units will meet your urgent needs at the earliest time.
24 Months Warranty
After purchasing our industrial air cooled chillers, you have up to 24 months warranty time which covering Compressor,Condenser, Evaporator,Electrical Components and other refrigeration spare parts. Within warranty time, we will provide you free spare parts including shipping rate.
7*24 Online Support
TopChiller is providing 24*7*365 online service to support your business. No matter you are having problem of chiller model selection, quotation, delivery,installation/commission and after sales service, just leave your messages, you will get our fast feedback within 2 hours.

Know More Other Chiller Products Related With Industrial Air Cooled Chiller

Industrial Air Cooled Chiller-An Ultimate Buying Guide by TopChiller.

The constant processes that are going on in the industry yield a lot of heat. To save the machinery and products from this excessive heat, you must use an Industrial Air Cooled Chiller.

The Industrial Air Cooled Chiller is a refrigeration machine that allows you to get a cooling effect by reducing the excess heat production from various machines.

It performs the cooling function with the help of the condenser, evaporator, valve, compressor, and some other essential components.

It is essential to understand the construction, working, installation, and safety tips for getting the best Industrial Air Cooled Chiller for your application.

Hopefully, this guide will be much helpful in knowing all about Industrial Air Cooled Chiller. So, let’s get started.

What is Industrial Air Cooled Chiller?

Industrial Air Cooled Chiller is a form of refrigeration device that cools a process fluid in different industrial locations.

The Industrial Air Cooled Chiller uses either a gas compression or an absorption loop, for it’s normal functioning.

Chilled water has a wide range of applications, from room cooling to process cooling.The aim of an Industrial Air Cooled Chiller is to avoid downtime during the manufacturing process.

An Industrial Air Cooled Chiller is the solution for the production of stability in specific industries where cooling is needed to manufacture or store goods.

In the food and beverage processing industry, vacuum systems, x-ray diffraction, power generation stations, analytical equipment, semiconductors, gas cooling, and MRI machines and lasers, the Air Cooled Chiller plays a big role.

It is also used in food distribution centers, fruit and vegetable storage places, and loading docks to keep their goods fresh.

What are the Components of Industrial Air Cooled Chiller?

A condenser, an expansion valve, a compressor, an evaporator, a power panel, and control units are the six key components of an Industrial Air Cooled Chiller.

  • Condenser

The condenser is located before the expansion valve and behind the compressor. The condenser acts as a heat remover from the Industrial Air Cooled Chiller created by the evaporator.

The quality of the condenser can vary depending on where you purchased it. When looking for the best Industrial Air Cooled Chiller, it is vital to keep a few things in mind, especially the condenser of the Industrial Air Cooled Chiller.

  • Expansion Valve

An expansion valve’s main function is to increase the refrigerant by lowering its pressure and increasing the volume.

Electronic, thermal, fixed orifice and pilot-operated thermal expansion valves are among the different forms of expansion valves available from Industrial Air Cooled Chiller manufacturers.

  • Compressor

The compressor is the key mover in Industrial Air Cooled Chiller because it produces pressure variations to stir the refrigerant around.

Screw, air resistance, reciprocating, and scroll compressors are the most common types.

  • Evaporator

It is located between the compressor and the expansion valve. It absorbs and stirs excessive heat from the structure into the refrigerant to enter the cooling tower.

  • Power Panel

The power panel attaches directly to the Industrial Air Cooled Chiller and is installed on the plant room wall with control cables running between them.

The power panel’s primary purpose is to regulate the flow of electrical power to the refrigerator.

  • Control Units

Control units are placed on top of the refrigerator, and their primary role is to track and modify various aspects of the output of your Industrial Air Cooled Chiller.

These control units send out warnings to the team before shutting down the system.

What is the Difference between Industrial Air Cooled Chiller and Industrial Water Cooled Chiller?

Industrial Air Cooled Chiller

The Industrial Air Cooled Chiller cools the refrigerant with ambient air to keep the manufacturing processes running smoothly.

The Industrial Air Cooled Chiller is a self-contained unit that does not need any external hardware to run.

Industrial Water Cooled Chiller

Water is used in the chilling process in commercial and Industrial Water Cooled Chiller.

To extract heat from the refrigerant, Industrial Water Cooled Chiller has a separate cooling tower.

Even with the tower, the Industrial Water Cooled Chiller takes up less room than Industrial Air Cooled Chiller, but the Industrial Water Cooled Chiller requires a constant water supply.

Why you Need an Industrial Air Cooled Chiller for your Application?

  • Industrial Air Cooled Chiller is used in several industries to regulate goods, mechanisms, and factory machinery.
  • It is widely used in the plastics industry, injection and blow molding, metalworking cutting oils, welding tools, die-casting and machine tooling, chemical manufacturing, and many other processes.
  • Industrial Air Cooled Chiller may be centralized, with a single chiller meeting multiple cooling requirements, or decentralized, with each application or system having more than one Industrial Air Cooled Chiller.
  • It is also possible to use a mix of centralized and decentralized Industrial Air Cooled Chiller, particularly if the cooling requirements are similar for some but not all applications or points of use.
  • The Industrial Water Cooled Chiller is usually designed for indoor installation and service and is cooled by a separate condenser water loop and connected to outdoor cooling towers to discharge heat into the atmosphere.
  • The Industrial Air Cooled Chiller that is air-cooled or evaporative cooler is designed to be mounted and worked outdoors.
  • Airflow is mechanically pumped directly through the machine’s condenser coil to expel heat into air-cooled devices’ atmosphere.
  • Evaporative cooled machines are similar to conventional air-cooled machines, except that they use a mist of water to help condenser cooling, making them more powerful than traditional air-cooled machines.
  • No remote cooling tower is usually needed for any of these types of the Industrial Water Cooled Chiller or the Industrial Air Cooled Chiller.
  • Industrial Air Cooled Chiller cools with cold lake water, which is then used to cool city buildings through a district cooling system.

How Does Industrial Air Cooled Chiller Work?

Industrial processes produce heat as a result of any damage, machinery operation, or fire.

Phase cooling is used in the Industrial Air Cooled Chiller to direct heat away from the machinery.

This cooling assists in maximizing the life of your components and keeping output going.

Phase Industrial Air Cooled Chiller is not the same as the regular HVAC systems in your home or office.

For the heat extraction, a pumping device directs cool fluid from the Industrial Air Cooled Chiller and then returns the warm liquid to the chiller.

Your equipment remains cool because the process water eliminates the heat. The working cycle of your Industrial Air Cooled Chiller is made up of four main steps, each of which plays an important role in the cooling process.

  1. Evaporator

Process water enters the evaporator as the first step in the cooling method. The heat begins to boil the refrigerant, transforming the Industrial Air Cooled Chiller from a low-pressure liquid to a low-pressure gas.

  1. Compressor

Inside the compressor, the gas is transferred from low to high pressure before moving to the condenser to release heat from the Industrial Air Cooled Chiller.

  1. Condenser

The high-pressure gas is cooled by ambient air or condenser water, which condenses the Industrial Air Cooled Chiller back into a low-pressure, low-temperature liquid.

  1. Expansion Valve

Eventually, the liquid refrigerant reaches the evaporator through the expansion valve, resuming the loop.

What Are the Advantages of Industrial Air Cooled Chiller for your application?

During various industrial processes, the Industrial Air Cooled Chiller keeps the equipment normal by cooling their components.

Here are only a few of the benefits of using the Industrial Air Cooled Chiller.

Controlled Temperature

Everyone understands the significance of temperature regulation when working with industrial processes.

So, to regulate heat in industrial processes, use the Industrial Air Cooler Chiller.

Adaptable

The Industrial Air Cooled Chiller is expandable for potential expansion, with the capacity to accommodate 1-100+ pieces of equipment.

Whether there is little or large space, Industrial Air Cooled Chiller can easily be used for cooling.

Continuous Service

The redundancy solutions ensure that the equipment remains cool throughout Industrial Air Cooled Chiller operations.

The units ensure that the process runs continuously, from multiple refrigeration circuits with standard lead-lag control to auto-changeover pumps.

The Ability for Chilling Oil

Overheating a machine tool may result in premature failure and prolonged downtime.

The Industrial Air Cooled Chiller is designed specifically for industrial machine tools to improve performance, reliability, and equipment life.

How to Choose the Right Industrial Air Cooled Chiller for Your Application?

Consider the following considerations before buying an Industrial Air Cooled Chiller for the process equipment to ensure you get the right one for your needs.

Cooling Capacity

You can engineer an Industrial Air Cooled Chiller to meet the requirements if your processes need precise temperatures. Among the low-temperature Industrial Air Cooled Chiller, different things to be considered are:

  • Evaporators and energy exchangers that are sized for each application’s particular fluid
  • Water injection and compressor fans are used to cool the compressor.
  • Compressor security by oil management
  • Electronic expansion valves (EEVs) for precise regulation of superheat
  • For heat gain resistance, 1” of insulation is used.
  • Fluid temperature designs are designed to bring down from higher temperatures.
  • Pump selection is based on fluid type.

Testing

Industrial Air Cooled Chiller comes with a range of control choices that you can choose for particular requirements.

A local control panel, a remote control panel, fault indicators, temperature indicators, and pressure indicators are all items to remember.

The advanced custom programming and cutting-edge technology give you access to several control features, including:

  • A microcontroller is a system that allows you to control anything with a computer.
  • Remote access to your account
  • Centralized command and control
  • Options for touchscreens
  • Alarm notifications via email and text

Quality of Energy

Only EPA-approved refrigerants and the most energy-efficient compressors are used in the Industrial Air Cooled Chiller.

The Industrial Air Cooled Chiller also has a city water bypass system that does not need glycol draining. Look at the supplemental fluid coolers for lower energy consumption.

Some energy-saving alternatives include:

  • For energy-saving options and more stable refrigerant temperatures, utilizing EC condenser fan motors.
  • Floating Head Pressure for improved chiller performance in temperatures below 95°F
  • Options for heat reclaim in a hot water loop.
  • Pumps with VFDs (Variable Frequency Drives) for low energy consumption

Cost

The Industrial Air Cooled Chiller is tailored to suit virtually every budget and industrial need.

You can also personalize these products to include only the features you need, preventing you from overspending on a more advanced model than you need.

The following are some additional Industrial Air Cooled Chiller considerations:

  • The temperature in the atmosphere
  • Form of the motor fan
  • Noise degree
  • Materials for internal piping
  • Amount of refrigeration connections
  • Coolant specifications
  • The temperature of the fluid discharge
  • COP vs. EER

How to Install your Industrial Air Cooled Chiller?

Here are few steps that you need to consider when installing the Industrial Air Cooled Chiller.

  1. Unload and open the packaging of the Industrial Air Cooled Chiller that you have ordered.
  2. Check the guidelines included in the safety and instruction book that came with your Industrial Air Cooled Chiller.
  3. Please ensure the protective covers on the Industrial Air Cooled Chiller aren’t removed.
  4. Choose the spot for the Industrial Air Cooled Chiller installation.
  5. Make sure there are no barriers in the way of your Industrial Air Cooled Chiller installation.
  6. You should use only the lifting points to carry the Industrial Air Cooled Chiller.
  7. When transporting your Industrial Air Cooled Chiller to the installation location, be vigilant. Make sure the Industrial Air Cooled Chiller is not harmed by bumping or other means.
  8. When setting Industrial Air Cooled Chiller on the ground, make sure the floor is extra dense and solid enough to withstand the weight of the Industrial Air Cooled Chiller.
  9. Install the Industrial Air Cooled Chiller above the rubber spring anti-vibrating mounts.
  10. After properly reading the instruction manual provided along with the Industrial Air Cooled Chiller, adjust the piping and power connections.
  11. Link the circuit of the Industrial Air Cooled Chiller to a switch. The industrial Air Cooled Chiller is ready to use.

How to Maintain Your Industrial Air Cooled Chiller?

Here are few maintenance tips for your Industrial Air Cooled Chiller.

  • Search for leakage at the water inlet and outlet.
  • Drain the sump and check it for rust.
  • Cooling coils and surfaces must be tested and washed. Look for any signs of leakage, rust, or bent fins.
  • Inspect, clean, and make all necessary changes to the zone control actuators.
  • The refrigerant charge, vibration, crankcase heater, oil levels and adjustments, operating temperatures, and any refrigerant or oil leakage should all be tested on the compressor.
  • You should wash the condenser fans, bearings should be inspected for wear and lubricated, and belts and couplings should be inspected and tightened as appropriate.
  • Inspect the condenser coil for corrosion and leaks, as well as all finds and combs for bent parts.
  • Check the electrical disconnect for proper operation and the contacts, which should be examined and cleaned.
  • Check the exhaust air damper for proper operation, lubricate the bearings, and calibrate or adjust it for optimum performance.
  • Return air dampers should also be tested for proper operation and calibration, as well as bearing lubrication.
  • Test, calibrate, and lubricate the bearings on the fresh air damper.
  • Check the filter dryer and repair any filters that are rusty, dirty, or damaged.

What are Safety Instructions you must Follow When Using your Industrial Air Cooled Chiller?

Here are some tips for keeping your Industrial Air Cooled Chiller in good working order:

  • Maintain the Daily Logs

Keeping a daily log of operating conditions, including pressure and temperature in the Industrial Air Cooled Chiller, is necessary.

Also, check the fluid levels and flow rate; this will help predict the probability of potential Industrial Air Cooled Chiller machine damage.

Holding a log sheet is useful because it allows for developing a preventative Industrial Air Cooled Chiller maintenance schedule before real damages occur.

  • Maintain the Cleanliness of the Chiller Tubing

Rust can build up within Industrial Air Cooled Chiller tubing over time, preventing the heat from being removed.

As a result, Industrial Air Cooled Chiller tube cleaning should be scheduled and carried out quarterly or at least yearly.

  • Reduce the Condenser Water’s Temperature

Reducing the water temperature entering the condenser of an Industrial Air Cooled Chiller surely increases the performance of the Industrial Air Cooled Chiller.

Although it is not recommended as a normal practice, lowering the passing water temperature through the condenser of the Industrial Air Cooled Chiller can serve as a temporary fix for coil issues.

  • Check for Refrigerant Leakage

The cooling rate of an Industrial Air Cooled Chiller is based on the amount of refrigerant flowing through the compressor. Valve stems can become loose over time, causing refrigerant leaks.

The cooling function of the Industrial Air Cooled Chiller may also be affected by refrigerant leakage from the compressor or the entrance of moisture into the system.

Testing for leaks and holding the refrigerant level in the compressor of Industrial Air Cooled Chiller at the correct level will enable high efficiency.

  • Keep an Eye out for Non-Condensable

Holding air and moisture out of your Industrial Air Cooled Chiller device is another critical part of Industrial Air Cooled Chiller maintenance.

Since these elements can reduce the efficiency of the Industrial Air Cooled Chiller and increase energy consumption, remove these from the condenser circulation as soon as possible.

  • Examine the Oil in the Compressor

Every year, conduct a laboratory analysis of the oil from the compressor unit of the Industrial Air Cooled Chiller. And the oil should be modified according to the analyzing lab’s recommendations.

Filters must be inspected and replaced if they are defective when oil changes are done.

On the other hand, oil analysis is limited to the activity and maintenance of the Industrial Air Cooled Chiller. Oil is not found in the newer magnetic bearing frictionless Industrial Air Cooled Chiller.

  • Examine the Motors and the Starting Mechanism

Sensor calibration, microprocessor control inspection, electrical contacts, wiring, and switchgear protection tests are all recommended regularly.

Industrial Air Cooled Chiller must also be routinely tested to ensure proper operation.

How to Troubleshoot your Industrial Air Cooled Chiller Problems?

Monitor the Flow Rate

The average Industrial Air Cooled Chiller is set to run at 2.4 GPM per ton. If you don’t have a flow meter, you can fill a 5-gallon bucket and time how long it takes to fill it.

You have 10 gallons per minute if it takes 30 seconds to fill.

Maintain the Strainer

Check the strainer or any inline filters that may be clogged if the flow is poor. Mostly, the Industrial Air Cooled Chiller has flow switches to prevent the evaporator from freezing in the event of low flow.

A minimum of 5 GPM is necessary for flow switches. The compressor will not work if your flow is less than 5 GPM. Clogged strainers or filters often cause reduced flow.

Observe the by-Pass Valve.

If the Industrial Air Cooled Chiller has a by-pass (internal or external), make sure it is set correctly. By-passing too much or too little flow will affect your cooling process.

Look Over the Condenser.

Is the condenser coil clean and debris-free? Is the condenser adequately ventilated?

The Industrial Air Cooled Chiller will not function if anything prevents airflow through the condenser or there is insufficient ventilation.

Also, if the Industrial Air Cooled Chiller does not have enough heat transfer to provide cooling, the cooling results will not be satisfactory.

Check the Water (Fluid) in the System

Make certain there is enough fluid in the system. Check the site glass to ensure it is filled with fluid if the Industrial Air Cooled Chiller has a reservoir.

Low water (fluid levels) will minimize the cooling function of your Industrial Air Cooled Chiller.

How to Customize your Industrial Air Cooled Chiller?

Although there are some readymade options, the Industrial Air Cooled Chiller is customizable.

If you want specific customization, the highly qualified engineering team will build the Industrial Air Cooled Chiller specifically for you.

Redundancy, Partial or Total

The adjustable redundancy solutions give you peace of mind that your equipment and processes will stay nice.

  • Full power redundancy
  • Full electrical separation
  • Dual or multi-circuit units are among them.
  • Town water bypass apparatus
  • Auto-changeover compatible pumps

Tank and Heat Exchanger

The heat exchanger and tank can be personalized in several ways, including:

  • Tank and pump kits for onboard or remote use
  • VFD (Variable Frequency Drive) required for pumps
  • Liquid level vision glass
  • Tank decreased monitor with alarm
  • Tank fittings made to order

Controls
Managing the Industrial Air Cooled Chiller device has never been easier, thanks to features like “smart” technology and other personalized control options like:

  • Programming for application management on a custom basis
  • MCS micro controller standard allows for more accurate control systems and remote access.
  • Multiple units are regulated from a central location.
  • Options for onboard or remote touchscreens.
  • In the event of an alarm, email and text warnings are available.

How to Increase the Efficiency of your Industrial Air Cooled Chiller?

Here are four tips to consider and implement to make your Industrial Air Cooled Chiller more effective.

  • Make sure the Condenser is Clean

The external condenser systems of the Industrial Air Cooled Chiller are often exposed to the elements from the outside. As a consequence, they must be washed to perform at their best.

You should remove most debris or waste materials accumulated on the Industrial Air Cooled Chiller to make your Industrial Air Cooled Chiller more functional and free of any possible issues or problems.

While these elements are easy to remove, only professionals can clean the Industrial Air Cooled Chiller thoroughly.

  • Change the Filter

The filter is one of the essential aspects of an Industrial Air Cooled Chiller.

The Industrial Air Cooled Chiller can effectively eliminate unwanted elements from the air and prevent them from entering a particular space or room thanks to the filter.

If these filters aren’t washed regularly, there’s a fair chance they’ve already accumulated thick, sticky particles.

You should check the filters to see if they are still dirty and clean them to get your Industrial Air Cooled Chiller running smoothly.

The airflow will increase, and high-quality cool air can be encouraged by cleaning these filters.

  • Make sure the Vents aren’t Blocked

The airflow will elevate if the indoor supply vents are left open and free from any clutter.

If the indoor supply vents are kept unlocked and free of dust, airflow will increase.

The ducts need to be cleaned regularly to keep them free of debris and other filthy elements.

Another great tip for maintaining the vents unlocked is to keep curtains, blinds, and other objects away from them.

  • Unblock the Drain Line

The drain line of the Industrial Air Cooled Chiller is often positioned next to the indoor cooling coil. It’s usually built above the furnace in the basement or somewhere close.

Keeping this particular part clean will greatly boost the performance of the Industrial Air Cooled Chiller.

To clean this part, pour one cup of chlorine bleach down the drain and then rinse it out with a gallon of water.

FAQ of Industrial Air Cooled Chiller.

Do Industrial Air Cooled Chiller Needs Cooling Towers?

No, the Industrial Air Cooled Chiller doesn’t require a cooling tower. However, if you are using the Industrial Water Cooled Chiller, you surely need the cooling tower.

How Long Does an Industrial Air Cooled Chiller Last?

The minimum life of the Industrial Air Cooled Chiller is 15 years, and the maximum life is around 25 years.

However, the way you use and maintain your Industrial Air Cooled Chiller puts a great impact on this average lifespan of the Industrial Air Cooled Chiller.

How often should you clean the Tubes of the Industrial Air Cooled Chiller?

The experts suggest cleaning the condenser tubes at least once per year in case these tubes are exposed to open air.

For the evaporator tubes of the Industrial Air Cooled Chiller, one-time cleaning in three years is the most appropriate, in case these tubes are part of the closed system.

What is the Use of the Economizer in an Industrial Air Cooled Chiller?

The economizer is a sub-cooler used in the Industrial Air Cooled Chiller. The economizer uses some refrigerant flow from the condenser and cools the rest over refrigerant flow.

Moreover, the compressor also receives help in the cooling process using the economizer’s cold gas.

Why your Industrial Air Cooled Chiller is Not Cold?

There are many reasons for your Industrial Air Cooled Chiller not to get cold.

Dirty and blocked condenser or compressor tubes are mainly responsible for causing this problem in your Industrial Air Cooled Chiller.

Extreme ambient temperature, reduced refrigerant discharge pressure, or a failing cooling fan can also cause a problem in cooling your Industrial Air Cooled Chiller.

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