TopChiller Ice Rink Chiller Manufacturer and Supplier China

Ice Rink Chiller-An Ultimate Buying Guide by TopChiller

Do you want to enjoy rink sports even during the extremely hot summers? Ice Rink Chiller is the only way to enjoy ice rink sports not only in the cold but also in hot weather.

Ice Rink Chiller decreases the temperature of the ice, which then you can use for having a great time in the summers.

Whether you want to have fun playing ice hockey or skating, you will love Ice Rink Chiller.

But it is essential to understand the construction and to work first.

This article will also guide you about the maintenance and safety of your Ice Rink Chiller. So, let’s dig into it.

What is an Ice Rink Chiller?

An Ice Rink Chiller is a machine that takes out the excess heat from the ice to ensure that this ice remains frozen for a longer time.

Brine and glycol/water mixtures are the two most common chemicals used in this machine.

The usage of certain foundation-based climate control systems provides the overall ice sheet to be kept at a consistent temperature during the year.

The ability to control the ice temperature through the Ice Rink Chiller thermostat device ensures that the ice layer is adequately protected at all times, including through the atmospheric air temperatures change.

Humidity, the number of skaters, and the ambient temperature are a few factors that influence the condition of ice being chilled.

Ice Rink Chiller Designed by TopChiller

What are the Components of the Ice Rink Chiller?

· Skating Surface

The ice is formed in layers to build the skating surface. Water is poured straight onto the concrete slab at a thickness of around 1/32 inch.

When it meets the concrete, this coating freezes nearly instantly, becoming the foundation of the ice rink’s skating floor.

More super-thin layers are added after the first layer and allowed to freeze. To contrast the black ball, a sheet will be painted white within the first few layers.

At this point, the lines and logos needed for ice hockey games are also painted on. Freezing, spraying water, and painting will take up to four days to complete.

A hockey rink surface requires about 45,000 and 57,000 liters of water to create, as well as the surface is usually between 34 and 12 inches thick.

If the ice is so dense, it will take more energy to freeze, and the top will likely stay brittle. Skaters could break through the ice to the asphalt if it is too thin.

· Chilled Concrete Slab

A refrigeration device injected into pipes installed in the concrete block below the skating surface keeps the surface ice at the necessary temperature.

For ice hockey, the optimum rink surface temperature is about -4 degrees Celsius. Other factors such as the building temperature, outdoor temperature, and humidity can influence the ice temperature.

· Insulation & Heated Concrete

A sheet of plastic and a hot concrete layer is under the surface. This prevents the ground under the ice from melting, which could cause the rink foundation to collapse and break.

• Ground Water Drain and Gravel and Sand Base

The whole rink is then placed on a sand or gravel foundation with a drainage drain at the bottom.

Ice Rink Chiller Chilled Concrete Slab

What are the Layers Present in the Ice Rink Chiller?

• Ice Rink Chiller has a base level surface of about 1.60mm in thickness.
• Mortar protection plate + 40mm electric heating sheet
• The layer of K12 is water-resistant and enables rigidity of the ice rink.
• 150mm thick polystyrene expelling board heat transfer sheet enables stability of ground and heat.
• 40mm slipping plate + 1:2 cement mortar protective coating causes protection of structural layer from ice damage that can be caused by cold deformation.
• A 100mm antifreeze concrete sheet with a 12,200 single-layer steel bar inside to keep ice resistance from deteriorating.
• Ice Rink Chiller has about 40mm of layer of coil sand layer and 40-60mm layer of real ice
• PE25 row pipe with a 65mm middle gap is used, ensuring high ice scene layer accuracy.

What are the Common Features of an Ice Rink Chiller?

• Ice Rink Chiller comprises a centrifugal pump and screw compressor.
• The motor present in Ice Rink Chiller is of high efficiency, and it also can recover the heat.
• It is also equipped with a microprocessor controller that has redundancy in the built-in system.
• It is also featured with high-quality glycol or calcium chloride brine.
• The Ice Rink Chiller is tested by the factory to guarantee its functioning.
• The condenser is constructed of increased, high-efficiency copper tubing.
• Large, long-lasting, simple to operate, stable, and other benefits
• Advanced German PLC controller that can meet the demands of actual Ice Rink Chiller that operate all time.
• It offers a bypass of modulating hot gas.
• The evaporated fitted in the machine is of the brazed plate that gives low ambient control in general.
• The head pressure control and suction pressure control are made floating in nature.

What is the difference between the Portable and Non-Portable Ice Rink Chiller?

Non-Portable

Mostly, concrete material can be used to build a Non-portable Ice Rink Chiller. It stays firmly in place. As a result, you must present serious care while mounting it as you won’t be able to replace it again.

Portable

Many Ice Rink Chiller, on the other hand, is fully portable, including tubing that rolls up and stores quickly for the summer and the machine that comes with its rolling cart.

Portable Ice Rink Chiller

How Does the Ice Rink Chiller Work?

For achieving the appropriate thickness of the ice sheet, a heat transfer fluid is pumped through a network of pipes or tubing. The valves or tubes are located underneath the ice layer.

Ice Rink Chiller operates in two ways.

The first is a straightforward expanding mechanism using R-22 as the refrigerant, while the second is an indirect method using calcium chloride, glycol, or CO2 as the secondary fluid.

Because of the possibility of leakage, direct expansion systems are not allowed in indoor ice rinks.

Indirect devices, in which calcium chloride or glycol is used mostly as a heat transfer fluid, are ideal for indoor applications, but CO2, as a phase-shifting fluid, becomes more critical for indirect Ice Rink Chiller.

Calcium chloride solution, pumped into a plastic pipe system, is the most common heat transfer fluid for indirect systems.

What Are Some Applications of an Ice Rink Chiller?

The Ice Rink Chiller may be utilized for a variety of ice sports, but each sport has its required dimensions of the ice rink.

• Ice Rink Chiller makes good application in Ice Hockey Rink.
• Curling Rink also utilizes this machine.
• Despite others, this system also works for Figure Skating Rink.
• Speed Skating Rink makes use of this unit.
• Recreational Skating Rink, similar to others, also uses it.

Applications of an Ice Rink Chiller

What are the Benefits of Using an Ice Rink Chiller for your Applications?

• Ice Rink Chiller is about 15-20% high in efficiency than the HFC systems
• R-507 refrigerant is about 60% more expensive as compared to it.
• It works as a natural refrigerant, and it has none of the rejecting problems.
• Ice Rink Chiller offers decreased investment at the start or lowers initial investment.
• Lower operating costs are also observed during the lifecycle
• It benefits with less complicated health criteria
• It contains refrigerants that are good for the environment.
• Ice Rink Chiller gives operations that are low on energy.

R-507 Refrigerant for Ice Rink Chiller

How Does an Ice Rink Chiller Provide Energy Recovery and Lower Operating Costs?

Ice Rink Chiller can be equipped with a heat recovery system for additional flexibility and energy conservation. Rather than wasting the heat produced by your refrigeration equipment, these systems recover it and use it for below heating, ice pit melt, space temperature, and humidity control. The result is lower energy costs, a more relaxed rink climate, and a higher gross profit.

Is Refrigeration Safe Using the Ice Rink Chiller?

Within the Ice Rink Chiller, only propylene glycol is used and other non-toxic fluids for heat transfer. These fluids make this system completely safe to use. However, proper safety and maintenance is still required for enhanced safety purposes and efficient working of the system

What Are the Common Problems you Can Face When Using an Ice Rink Chiller?

• Refrigerant leaks

The Ice Rink Chiller depends on keeping a high charge of refrigerant to keep working, so refrigerant leakage is costly.

Even a minor refrigerant leak will result in lower quality, higher energy bills, and ultimately a loss of output. In an Ice Rink Chiller, there are two major ways to prevent refrigerant leakage.

First, if possible, use indirect chilling. The refrigerant in indirect chilling remains in the unit rather than flowing through the tubing under the rink, keeping it more contained. There are fewer chances for a spill.

The second is to use Ice Rink Chiller that is in decent working condition and is routinely tested and managed.

• Can’t Handle Warm Climates. 

If you run an Ice Rink Chiller in the summer or anywhere that isn’t as cold, the machine is working against the elements to keep your drink cool.

As a result, there is no such thing as one-size-fits-all systems for the work. This system has been built that successfully keeps ice rinks ice-cold even in the hottest months of the year.

It will give big energy costs and potentially a decrease in the consistency of the ice surface if a device is used that doesn’t have the power and architecture for the normal temperatures.

• Humidity Problems. 

At least Ice Rink Chiller, humidity issues are largely a warm-climate problem. It’s also a phenomenon that mainly affects rinks that are indoors.

When a rink is sealed, the temperature inside the rink building differs from the outside temperature, and colder air can retain more moisture.

Cold, humid air enters through the doors in a hot atmosphere and cools over the rink. As a result, water moisture forms on surfaces in the ice rink facility, causing danger and injury.

The proper response is to first monitor the humidity level in the building and then use a drying device to control it as desired.

• Doesn’t Freeze Fast Enough

It should not take days for the ice rink to freeze. Consider if you have enough machine power if the freezing period is taking too long. It might be worth checking and testing the refrigerant charge in the Ice Rink Chiller.

Ice Rink Chiller Refrigerant leak Testing

What are Some Tips to Shut down an Ice Rink Chiller?

• Examine the functions of the Ice Rink Chiller Control Panel
• Drain and store refrigerants from the system.
• Check the oil for the use of the crankcase heater.
• Conduct a refrigerant and oil analysis.
• Isolate and drain water bundles
• Check the Ice Rink Chiller for leaks carefully
• Properly provide oil and suitable greasing to the functional parts for efficient working.
• Clean the condenser coils and heat exchanger.
• Empty the water boxes
• Check for corrosion on Ice Rink Chiller equipment.

Ice Rink Chiller Examination

How can you Improve the Safety of an Ice Rink Chiller?

• Create a device maintenance plan that covers wear-out and end-of-life issues, as well as resources, authorization, and transparency.
• Add brine testing, study, and understanding of refrigeration operators’, refrigeration mechanics’, and 4th-class control engineers’ preparation and qualifications.
• Provide refrigeration facility, repair program, and worker qualification/skill recognition instruction to all staff and officials who are responsible for or interested in authorizing arena maintenance-related operations or expenses.
• Develop training on technical techniques and system understanding, especially about product wear out and condition evaluation, so that graduates can engage successfully in a structured process.
• Provide specific protocols to provide staff with advice and recommendations on the risks of leaking systems and the steps that must be taken.
• Create and execute emergency situational instruction that is generically acceptable that can be taught and posted in mechanical rooms.
• Provide guidelines for workers who work with owners and operators to disclose and assign products that are a source of concern to refrigeration experts who have the necessary training to provide advice.
• Provide refrigeration system operators with training and practices to recognize the shortcomings of various professional skills involved with refrigeration systems and to hire independent consultants on products that are considered a cause for concern.
• For both stadium and curling refrigeration facilities and mechanical spaces, introduce safety risk analysis into asset management planning activities.
• Evaluate the operational model and assign resourcing for roles that are responsible for technical system management.
• Determine successful internal airflow of the mechanical room and external discharge in a way that reduces the risk of exposure by assessing and testing ventilation.

What are Some Maintenance Considerations While Using an Ice Rink Chiller?

The operation of the Ice Rink Chiller must be closely tracked and controlled. It is recommended that the compressor be opened for an internal inspection.

Discharge side valves, connecting rods, and ball bearings, in particular, should be carefully inspected and replaced if required.

Under ideal conditions, a shell and tube system will last up to 20 years if the brine pH is maintained regularly.

On the other hand, the heat exchanger, which uses a titanium plate to transfer brine, can last for more than 20 years if kept clean.

Under ideal operating conditions, a glycol exchanger with a stainless-steel plate could last up to 40 years with proper cleaning and inspection.

Ice Rink Chiller Maintenance

FAQ of Ice Rink Chiller

Is it Possible to Place your Ice Rink Chiller Indoor for a Year?

Yes, you can place your Ice Rink Chiller indoor for a year, but extra engineering, construction, and maintenance conditions must be fulfilled.

Does the Ice Rink Chiller Necessarily Require a Concrete Pad for Better Installation?

No, you can install the Ice Rink Chiller on any leveled surface without the help of a concrete pad.

Is it Suitable to Keep the Ice Rink Chiller Outdoor?

Yes, the Ice Rink Chiller is accordingly designed to stay fit and operational outdoor.

What should you do to keep the Fan of the Ice Rink Chiller Free of Dirt?

To keep your Ice Rink Chiller dirt-free, it is suggested to cover the fan, which will restrict the entrance of dirt, debris, or little insects.

What is the Duration Suggested for the Servicing of the Compressor of your Ice Rink Chiller?

The compressor of your Ice Rink Chiller requires maintenance and servicing after 6,000 operational hours.

Is it Possible to make your Ice Rink Chiller Bigger?

Yes, you can make your Ice Rink Chiller bigger by extending the piping system and also by attaching more refrigeration units.

Is it Possible to Install the Ice Rink Chiller on the Tennis Court?

Yes, it is possible to place the portable Ice Rink Chiller, whether it is leveled or not.

100% Quality Tested Ice Rink Chiller