TopChiller Glycol Water Chiller Manufacturer and Supplier China

Glycol Water Chiller-An Ultimate Buying Guide by TopChiller.

To cool down and maintain the temperature during industrial processes, you can use the Glycol Water Chiller.

The Glycol Water Chiller contains glycol water, which acts as the circulating coolant to minimize industrial processes’ temperature.

It functions efficiently at a lower temperature. This is because the Glycol present in the Glycol Water Chiller is the most effective at this temperature range.

The Glycol Water Chiller offers various uses in the food, cider mills, wineries, ice rinks, and distilleries industry.

This guide will tell you about where you can use a Glycol Water Chiller and how you make it long-lasting and efficient.

To know more about the working, construction, maintenance, and application of the Glycol Water Chiller, continue reading.

What is Glycol Water Chiller?

Glycol Water Chiller is a modern refrigeration framework using a kind of liquid catalyst called Glycol to bring down the freezing-point in working the Glycol Water Chiller mechanism.

Glycol is an unscented, dry, gooey fluid that, when blended in with water and siphoned through the lines of a chilling framework, works to moderate the pace of freezing.

Glycol Water Chiller keeps up temperature consistency in the application, and some glycol items likewise work to restrain erosion and bacterial development inside the lines of the chilling framework.

Glycol Water Chiller Designed by TopChiller

What is the Construction of Glycol Water Chiller?

A Glycol Water Chiller has two main components, the refrigeration device, and the heat transfer curls.

A refrigeration device uses electricity to produce a cool liquid. While the heat transfer curls to transport cold liquid from the refrigeration unit to the objective region and hot liquid from the aim area refrigeration unit.

Typically, the target area is located inside a cooler or another item that needs to be cooled.

A blower with a compressible heat transfer liquid, such as Freon, is commonly used in refrigeration devices.

Each Glycol Water Chiller has a temperature range for operation.

The limit and edge of freezing over the heat move liquid are the essential variables that govern this temperature spectrum.

Glycol is valued as a heat transfer solvent because it can operate at various temperatures and be mixed with water.

The general measurements of Glycol and water in the mix are an aspect of the bubbling and edges of freezing over glycol combinations.

How Often Should You Change Your Antifreeze in Glycol Water Chiller?

Regardless of whether it is made of ethylene glycol or propylene glycol, the liquid catalyst never expires.

Nonetheless, the anti-corrosive elements in it do in the end expire, and here comes the point when you require changing.

As examined above, IAT coolants have the briefest life expectancy of around two years, while both OAT and HOAT offer around five years.

However, even before you hit these imprints, your vehicle may offer you hints that it needs a coolant change.

These include: 

• The coolant light going ahead:
• This pointer focuses on low coolant levels, just as the motor is running excessively hot.
• Typically, these outcomes from a coolant leak out and ought to be checked.

Higher than the Ordinary Temperature on the Measure

If your engine is working at the ideal temperature, the check’s needle will be in the typical range.

In case that the needle is moving upward or descending, it is a pointer of a faulty cooling system.

The Puddle of Colored Liquid

If your vehicle gives up a colored puddle on the road, this is obvious of a coolant spill.

Ensure that such puddles must be cleaned before you do whatever else because they are profoundly poisonous to the two people and creatures.

Sweet Smell

Although not as clear a pointer as the puddle of coolant on the way, a sweet smell around the vehicle (inside or outside) can indicate the leakage of coolant.

Faulty Heater

The coolant present in the heater is similar to that present in the car’s engine.

In case leakage occurs, there clearly will not be sufficient coolant to utilize, and this way, the heater will stop working correctly.

Regardless of whether these signs don’t appear, it is acceptable practice to test the coolant state using chemical strips off and on.

These are reasonable and simple to utilize, not much different from a basic litmus test. In case the litmus test shows that the coolant has gone acidic, it is the ideal moment for a change.

Antifreeze for Glycol Water Chiller

What is the Difference between Ethylene Glycol and Propylene Glycol Used in The Glycol Water Chiller?

Glycol comes in two choices: ethylene glycol and propylene glycol. The two sorts offer a similar relative degree of freeze security. Both additionally help to protect corrosion.

A few evaluations of the two kinds of Glycol likewise help prevent green algae and microscopic organisms inside the chiller.

1. Ethylene Glycol

Ethylene glycol is a poisonous compound with a sweet taste and can be dangerous to the body whenever gulped.

Consequently, ethylene glycol ought not to be consumed in consumable water or food-handling frameworks when spillage is a chance.

Ethylene glycol has more general use because of the lower price tag.

Industrial applications like ice rinks and production lines requiring vast volumes of the coolant discover this to be the most budget-friendly glycol option.

1. Propylene Glycol

Propylene glycol has a lower level of harmfulness and is viewed as a food-grade liquid catalyst.

This kind of Glycol is more secure to deal with than ethylene and can be more effectively discarded.

Propylene glycol is generally utilized in the food industry or in modern refrigeration systems where individuals may contact liquid.

Glycol Water Chiller Propylene Glycol

How Does Glycol Water Chiller Work?

At the core of a glycol system is simply the Glycol Water Chiller.

A Glycol Water Chiller is a refrigeration framework used to cool a shower or tub of a liquid catalyst called “propylene glycol,” or only “glycol” for short.

This cooled fluid is transferred; however, a circled circuit of tubing is associated with the information and yield segments of the Glycol Water Chiller. This is your main cooling line.

For each vessel you need to be cool, attach the heat exchanger to the primary cooling line’s channel and outlet legs.

When associated, Glycol will travel through the heat exchanger, and the vessel will be cooled.

What Are the Advantages of Glycol Water Chiller for your Application?

A Glycol Water Chiller is a form of refrigeration device commonly used to cool a variety of fluids and other modern or business applications.

The object’s temperature can be lowered in less time using the Glycol Water Chiller.

You can get the appropriate cooling for your industrial or commercial operations with the aid of a Glycol Water Chiller.

A Glycol Water Chiller can provide a reliable coolant for industrial applications. The Glycol Water Chiller regulates the brewing mechanism and the cooling of the wort in breweries.

The compressor is the heart of the Glycol Water Chiller and the source of refrigerant compaction power. It has the effect of converting electrical energy into mechanical energy and fixing the refrigerant.

• Wineries

Glycol Water Chillers are commonly used in the maturation process; however, cold adjustments may also be used for room cooling.

• Cider Mills

Basic water temperature control is needed for maturation control. Glycol Water Chiller may provide cold chilling for juice and milk and cold storage of the final product.

• Distilleries

Glycol Water Chiller can have a continuous coolant flow between refining tanks for heat evacuation during the maturation interaction.

• Ice Rink

Glycol Water Chiller is used for the ice rink project because it provides a low-temperature cooling system that efficiently freezes water into ice on the ice skating surface.

The Glycol Water Chiller is the most suitable refrigeration device for cooling ice rinks.

• Food Industry

Glycol Water Chiller can provide low-temperature coolant to maintain the security and consistency of frozen foods.

The food preparation businesses surely need low-temperature cooling 24 hours a day, seven days a week.

• Carbonated Filling Line

The Glycol Water Chiller may also be used for carbonated drinks or refreshment filling.

Glycol Water Chiller is used for carbonated drink measurement because it provides a stable cooling source to maintain a specific temperature throughout the creation period.

Glycol Water Chillers are needed for all soda pop, lagers, and carbonated drinks.

Glycol Water Chiller is Widely used for the Ice Rink Projects

How to Size Glycol Water Chiller for Your Application?

If you want to know how to size Glycol Water Chiller, it is essential to know about applying this Glycol Water Chiller in commercial and industrial units.

However, how to estimate the right Glycol Water Chiller for your business comes to the point.

These are a few tips that will help you in sizing your glycol chillers:

• Brite Tanks tell about the barrel size and quantity for one to three different sizes of Brite tanks.
• Brewhouse Capacity offers a full barrel size for the Brewhouse.
• The ice rink project gives information about the layout and the square meters area of the system.
• Fermentation Tanks provide information about the quantity and barrel size for one or even two different sizes of fermentation tanks.

How to Maintain Your Glycol Water Chiller?

1. Cleaning 

Check and Clean the Condenser.

• Clean any development of soil, oil, and other dirt particles.
• Inspect condenser fan blades – utilize packed air >30PSI inverse way of wind current.

Clean the air channels blow as well as wash out.

Check for the water quality/glycol mixture.

Inspect the cooling liquid filters/strainers.

Check the Cooling Fluid System for

• Leaks in the pipe.
• Loose-fitting of the pipes
• Plumbing the parts for wearing, cracking, or chafing.

Check the voltage and amp drawn by the Glycol Water Chiller.

1. Readings should be within +/- 10% of the nameplate bar.
2. The maximum difference of +/- 2% between each phase.
3. Inspection of the mechanical components of the Glycol Water Chiller

• Look out for signs of wearing out or over-heating; discolored metal could indicate a motor under extreme load and over-drawing of electric current.
• Listen for metallic sounds or other excessive noise that shouldn’t usually be heard.
• Fill all components with lubrication fittings to keep them lubricated.

3. Check all Circuits

• Make sure that the Disconnect is turned OFF.
• Replace the fault to reduce the shorting or unintentional grounds of wire.

4. Inspect the Glycol Water Chiller framework

• Check the inner side of the chiller for any evidence of refrigeration leakages.
• Spots of oil on the inner side of the Glycol Water Chiller or refrigeration lines covered in oil could also point out a possible leak.

5. Contact DTS for guaranteed refrigeration professional help.

Note: For ensuring an extended seal life, all the pump seals are designed to have some spillage. A small amount of spillage is considered normal.

The majority of the releasing substance vanishes before truly dribbling under the siphon by using water or water/glycol.

Glycol staining or a few drops under the siphon are considered natural.

Expect the evidence of oil with oil – it can’t disappear.

Glycol Water Chiller Leak Testing

What are the Instructions for Designing the Layout of your Glycol Water Chiller?

Here are a few elements you need to consider in laying out and designing your Glycol Water Chiller.

• Place your Glycol Water Chiller as near the tanks as could be expected. It would be best to have as little limitation or blockage between the Glycol Water Chiller framework and tanks as could be expected.
• Try not to utilize too many line fittings or modest funneling because it will cause expanded Glycol Line pressure and potentially bargain the cooling jackets on your tanks.
• Introduce pressure (0-50 PSI) and temperature (0-50 °F) checks in the SUPPLY header. Spot them in a high perceivable area.
• These checks can make you aware of a cooling framework issue or potentially a pressing factor issue.
• Affirm with your Glycol Water Chiller maker if the unit has a locally available detour valve. If not, introduce one in the funneling framework.

A manual ball valve toward the finish of the inventory line that integrates with the return is suggested.

This ball valve should be scarcely aired out of hair, permitting a stream of Glycol through the framework consistently.

Another more costly choice is introducing an extra detour valve in the channeling framework, set at the fitting strain to permit the glycol/water to move through scarcely.

• Each fermenter ought to have a committed chilled water solenoid valve constrained by a temperature control that detects the item temperature.

When your item temperature drops to the setpoint temperature, the solenoid valve will stop closing glycol flow.

How to Control the Flow of Glycol Water Chiller?

Glycol is typically chilled beneath the edge of freezing over water. This makes it compelling for cooling.

However, if you might want to keep a temperature higher than freezing for your wine, you should change the glycol flow rate with the heat exchanger’s help.

This should be possible in one of two different ways:

Manually

By embedding a shut-off valve and opening or shutting it on a case-by-case basis, you can control the temperature of your wine.

But, you should consistently check it to make Glycol Water Chiller.

Automatically

By utilizing a temperature-controlled solenoid valve, you can change the glycol flow rate. It is the most suggested method to effectively and viably control your temperatures.

You link the temperature-controlled solenoid valve to the tube reaching the heat exchanger and place the temperature test/thermometer into wine.

Schedule the temperature that you might want the wine to be at, and the solenoid valve consequently opens and closes to keep up your ideal temperature.

Type of Water to Use in Your Glycol Water Chiller?

Each Glycol Water Chiller comes with a set of producer recommendations for the right kind of water to use in that method.

Even though city water may seem to be adequate at first, it is never recommended that de-ionized water be used in the Glycol Water Chiller over the long term.

This is because the de-ionized water may have undesirable effects on particular metals.

Sometimes, fabricating involves the use of refined or turn-around assimilation water in the Glycol Water Chiller.

The trick is to confirm with the manufacturer what your refrigeration framework’s basic specifications are.

Also, do learn more about what cycle water can do for the presentation of a cooling framework.

What is the Ratio of Water to Glycol in the Glycol Water Chiller?

The proportion of Glycol to water in your Glycol Water Chiller relies upon the coldest temperature that the glycol arrangement comes to during functioning.

In case that a Glycol Water Chiller is utilized indoors where there is no way of freezing, the measure of Glycol required would be lesser.

In contrast, a Glycol Water Chiller functioning outdoors where temperatures are inclined to lower than freezing will require more Glycol.

Likewise, if an application requires an exceptionally low temperature to work, it should utilize a glycol combination similar to the outdoor systems.

In a Glycol Water Chiller, this temperature is ordinarily the maximum suction temperature present in the evaporator, and typically this temperature is 10°F beneath the chiller set point temperature.

How to Customize your Glycol Water Chiller?

Low-Temp Water Options 

• Glycol circles with thin temperature ranges
• Freeze details controls
• VPD pumps with temperature input

Repetition

• Full limit repetition
• Full electrical disconnection
• Dual or multi-circuit
• Auto-changeover excess pumps

Low-Temp Design Options 

• Evaporators and heat exchangers are estimated for explicit application liquid.
• Liquid infusion and blower fans blower cooling
• Oil, the board for blower security
• Electronic extension valves (EEVs) for tight superheat control.
• Fluid temperature pull-down plans.

Custom Controls 

• Custom programming accessible for every particular application
• MCS micro controller upgrade is available for more precise cycle monitoring and remote login access.
• A single point of influence over a large number of units
• Options for onboard or remote touchscreen
• Email and text-based updates in the event of a warning

High-Efficiency Options

• EC condenser fan engines for energy investment funds and more steady refrigerant pressing factors.
• Floating head pressure for incredibly proficient Glycol Water Chiller in conditions beneath 95°F encompassing.
• Heat recover choices for boiling water circle.
• Pump variable recurrence drive (VFD).

Additional Customization Options

Digital flowmeters

Circuit breakers for electrical segments

Low encompassing security

Phase screen

Fused disengagement

Corrosion opposition alternatives

Customized Glycol Water Chiller

What are the Safety Instructions for Using your Glycol Water Chiller?

It is important to stay safe and careful while using the Glycol Water Chiller. These safety instructions for using the Glycol Water Chiller will surely help you a lot.

• Try not to utilize radiator fluid planned for vehicles.
• Utilize the right Glycol for your application and device.
• Just utilize repressed Glycol in your chiller as recommended.
• Try not to blend various kinds of glycol and antifreeze liquids.
• Check natural guidelines encompassing your gear.
• Utilize the right measurement of Glycol liquid.
• Blending Glycol in with the correct water quantity.

How to Troubleshoot your Glycol Water Chiller Problems?

In case you’re in a hurry, here are some investigation tips to get your drink back to its coldest state possible.

Is the Air getting in your Glycol?

If you don’t close the cover on your glycol shower, it will be exposed to the air.

The Glycol can be weakened by the water fumes.

This will weaken it, meaning that it will lose some of its cooling capacity, resulting in a hotter beverage.

Is Bath Set at the Right Temperature?

Check the temperature of your Glycol Water Chiller regularly. The temperature should still stay within the manufacturer’s recommended range.

While most come with a built-in temperature gauge, it’s never a bad idea to bring your thermometer in case the search fails.

Is the Dispensed Beer the Right Temperature?

Check the temperature of the administered brew regularly, just as you would in the tub.

The Glycol Water Chiller can demonstrate the correct temperature, but if there is a problem with the lines before the lager reaches the tap, it may be warm before it comes out.

Smooth Operation?

If there’s a problem with the engine of the Glycol Water Chiller, you’ll hear that a lot.

Listen to it now and then to make sure there aren’t any strange noises in the system. You can even sense heat where it isn’t supposed to be.

If you notice any concerns that aren’t being addressed properly, it’s a good idea to consult with a professional who can assess and address the problem.

The sooner you get things sorted out, the sooner you can get back to using an excellent Glycol Water Chiller for your application.

Glycol Water Chiller Troubleshooting

FAQ of Glycol Water Chiller.

What is the Optimum Temperature of the Glycol Water Chiller Can Have?

The optimum temperature of a Glycol Water Chiller is almost 50 degrees Fahrenheit. In the Glycol Water Chiller, a coolant circulates to the cooler side of the process water system.

Then, this coolant captures the heat and transfers this heat to the other side of the Glycol Water Chiller. This whole process occurs the best when the temperature is about 50 degrees Fahrenheit.

Is Glycol More Efficient in Transferring Heat As Compared to Water in the Glycol Water Chiller?

In the Glycol Water Chiller, Glycol is around 10 percent slower than water in heat transfer. However, the Glycol is responsible for removing scale and dirt from the Glycol Water Chiller effectively.

Glycol also prevents corrosion in the Glycol Water Chiller. This way, Glycol plays a part in heat transfer.

What is the Suitable Percentage of Glycol Required in the Glycol Water Chiller?

It is essential to use the perfect Glycol and water mixture concentration, as it leads to the maximum efficiency of the Glycol Water Chiller.

The desired low temperature, rate of heat transfer, ambient temperature are among the various key factors that decide the percentages.

If you want to know about these percentages accurately, refer to the instruction manual or an expert for guidance. In case you use excess Glycol in your Glycol Water Chiller, corrosion and scaling will occur.

100% Quality Tested Glycol Water Chiller