- Fermentation chiller temperature to -35℃
- Air and water-cooled fermentation chiller
- Stainless steel food grade plate heat exchanger
- Glycol coolant flow rate up to 450LPM
- High-quality scroll and piston compressor
- Fermentation chiller cooling fermentation&mixers
- All models & cooing capacity are available
Your Leading Fermentation Chiller Manufacturer and Supplier Over 20 Years
TopChiller is a professional fermentation chiller supplier and manufacturer with rich experience over 20 years.
Fermentation chiller is the most popular glycol chiller industrial application for the fermentation process.
When it comes to fermenting, the temperature is one of the most important steps towards happy yeast. Ale yeast is happiest at 68 to 72°F, while lagers usually perform best at 45 to 55°F.
However, controlling temperatures is the only piece to the puzzle. Actually heating and cooling your fermenter is another animal altogether, and it usually requires a separate device or two.
Fermentation chiller with the temperature control range of 2℃ to -35℃ and the temperature stability is +/- 2℃ to +/- 0.5℃, and the refrigeration capacity from 10KW to 280KW.
Fermentation chiller made by TopChiller is specially designed for cooling fermentation process and mixers.
This kind of fermentation chiller has an inbuilt water tank as an open-loop system. We call this is the buffer tank inside the chiller. But the built-in glycol water pump is a must.
stainless steel plate heat exchanger or shell and tube heat exchanger are also available for the client’s requirements depending on the closed-loop refrigeration system.
The fermentation chillers designed and manufactured by TopChiller are always used in some special industrial applications like fermentation process in cooling the wort, controlling fermentation crash cooling vessels, prepackaging in breweries and beers.
Other applications of fermentation chillers include product storage such as cold stabilization, room cooling for wineries, fermentation control, cold chilling the juice, cold storage of the final product for beverage, and drinking.
Circulation between distillation tanks & stills heat removal for distilleries, control of fermentation temperatures, chilling after fermentation and storage cooling for kombucha processing, are other applications of fermentation chiller.
Controlling the temperature of your fermentation is one of the most important aspects of quality, repeatable fermentation, and can ultimately make or break the final product.
High-quality fermentation chiller from TopChiller is built with fermentation temperature control in mind and is perfect for breweries and wineries, our fermentation chiller having below advantages:
1. The fermentation chiller adopts the compressor imported from Europe, America, and Japan, with built-in safety protection, reliable operation, high efficiency, low noise, durable power-saving, and long service life.
2. Microcomputer intelligent temperature controller, with high-precision digital display, can accurately control the water temperature ± 1 ℃. The set temperature range is 3-50 ℃, a digital adjustable, arbitrary setting.
3. Equipped with open stainless steel thick insulation box, built-in automatic water replenishment, automatic temperature control.
4. The condenser of the fermentation chiller adopts the sleeve type, with the inner thread copper tube, reasonable design, and high heat exchange efficiency.
5. The air-cooled fermentation chiller is equipped with heat dissipation and cold exhaust, which is composed of upward pipe rows of warping pieces. During manufacturing, the mechanical pipe expanding process of secondary flanging and warping pieces and the first heat exchanger production line are used to ensure high quality and efficiency.
We have a wide range of fermentation chiller systems to meet any brewery’s cooling needs: from a single conical fermenter to a dozen Brite tanks, our fermentation chiller will cool all your fermentation processes.
If you are looking for a good quality fermentation chiller supplier for your plant?
If you want to buy a new fermentation chiller to replace your old one?
please do not hesitate to contact TopChiller engineering to get your fermentation chiller refrigeration solution.
TopChiller: Your Professional Fermentation Chiller Supplier and Manufacturer
TopChiller is a professional fermentation chiller manufacture with over 20 years of experience, Our fermentation chillers are widely used in the specific fermentation process.
Fermentation chillers for craft beverages processing.
Why does TopChiller know how to match your fermented craft beverages processing?
Our refrigeration engineers understand your fermented craft process.
With rich experience, TopChiller can advise you to select a proper glycol chiller and the best fermentation chiller solution for your specific needs to minimize costs.
If you are looking for a good quality water chiller for your fermentation process, please do not hesitate to contact TopChiller sales.
TopChiller will give you a complete of the temperature control system for your fermentation business.
Fermentation Chiller: Your Best Buying Guide From TopChiller
Chapter 1. What’s is a Fermentation Chiller
Fermentation chillers include both air-cooled chiller and water-cooled chiller, also referred to as fluid or glycol chillers are commonly used in Brewery, Winery, and Distilled Spirits production operations.
These glycol cooling systems applied in the fermentation process are a critical part of producing safe and high-quality consumer products.
TopChiller manufactures fermentation chillers of many different variations for the winery and brewery business.
These fermentation chillers are widely used for the fermentation process or fermentation chamber.
Why we need a fermentation chiller for your fermentation plant?
Temperature control is important during fermentation. The process of fermenting naturally produces heat, If the brew becomes too hot, flavors can become compromised, alcohol levels change, and yeast can die completely.
The temperature when you ferment your wort at can make or break your beer production. When fermenting beer in areas of high ambient temperature, it can be challenging fermenting yours at 68degF.
The flavor in the beer can be hindered if temperatures are higher than recommended by the yeast strain.
Fermentation chillers manufactured by TopChiller can allow you to control your fermenting environment at a low electrical consumption cost compared to a dedicated ferment cooling refrigerator.
This is a fermentation chiller for ferment cooling, we call this kind of glycol chiller is fermentation chiller.
Chapter 2.How does temperature affect fermentation?
As we all know we need to install a fermentation chiller for your ferment. Because of temperature control is very important for the fermentation process.
But how does the temperature can affect the fermentation process?
Yes, the temperature really affects the rate of fermentation in yeast.
The rate should increase from 10°C to 40°C. At 50°C and above, the rates will decrease. …
The fermentation rate at high temperatures will be low because high temperatures are lethal to yeast. Enzymes move too fast and denature at high temperatures.
We must use the fermentation chiller which can provide a constant cooling source to maintain and control the rate and temperature.
Chapter 3. What are the applications of fermentation chiller?
Fermentation chiller plays a significant role in the fermentation process, but what’s the specific application of the fermentation chiller?
Fermentation water chiller should work with plate heat exchanger and fermentation tanks, Let’s have a look at the application introduction of a fermentation chiller.
The process of making wine has evolved into one of the most scientific processes in the beverage industry.
TopChiller can provide complete fermentation chillers including simple or advanced chiller control systems.
Most wineries & breweries tend to keep controls as simple as possible to avoid any confusion for their maintenance team.
The wine-making process evolved tremendously over hundreds of years into a highly scientific operation beginning with the development of the grapevine right down to the packaging of the wine.
However, the most advanced developments have occurred in the process of winemaking.
Once the must or crushed grapes are transferred to the fermentation tanks, these fermentation tanks are cooled to maintain a desired temperature in the 40-F range.
The winemaker adds sugar and yeast to start the process of fermentation.
Fermentation chillers designed by TopChiller are very high efficiency, low cost, durable cooling systems that can be operated by anyone after simple explanation.
Chapter 4. Why TopChiller can be your reliable fermentation chiller supplier?
All fermentation chiller buyers or end-users are seeking high quality and reliable cooling system suppliers?
But why TopChiller can be your first choice in the fermentation chiller industry?
Frankly the most important is professional with rich experience.
We can cite an example – there are several factors that must be considered when selecting the right brewery chiller.
TopChiller engineering can give you professional instructions to avoid any mistake during sizing the cooling system.
The exact temperature you want to achieve during the fermentation process, the brewhouse capacity, the quantity and volume of fermentation tanks as well as the quantity and volume of the brine tanks.
As we know glycol is very important for fermentation chiller liquid, the major function of using glycol is to prevent freezing of the process fluid and ensure consistent flow at the operating temperature for fermentation chiller normal working conditions.
But what’s the best ratio of glycol and water mixtures? TopChiller having its professional tips about this as below:
16%glycol and 84%water when water temperature@0°,
24%glycol and 76% water when water temperature@-5°,
32%glycol and 68%water when water temperature@-10°,
40%glycol and 60%water when water temperature@-15°,
45%glycol and 55% water when water temperature@-20°,
50%glycol and 50% water when water temperature@-25°,
55%glycol and 45% water when water temperature@-30°.
In short, the lowest fermentation chiller temperature you can achieve, the higher the ratio of glycol should be.
We can cite fermentation chiller breweries as examples using a 35% propylene glycol – 65% water mixture. This can be measured using a glycol refractometer.
It is important to use the correct ratio of glycol to water mixture. This is because, the insufficient glycol may damage the fermentation chiller, while too much can make the solution less efficient.
As a leading fermentation chiller supplier, TopChiller provides a total packaged of glycol chiller solutions for fermentation processing.
Please contact TopChiller engineering to customize your fermentation chiller for your project specifications.
A fermentation chiller is a necessary cooling system for your fermentation process.
Because yeast produces heat while fermenting, regulating temperatures in a fermentation chamber can be challenging.
Breweries, wineries, and distilleries, all require temperature control solutions during fermentation and storage.
Maintaining ideal fermentation temperatures controls fruity-flavored esters and prevents harsh solvent-flavored fuel alcohols.
For high-quality beverages, a stable and efficient chilling solution is a must.
There are also many different methods of fermentation chilling.
Using a portable fermentation chiller is the most effective way to keep yeast strains within their optimal temperature range.
There are different brands and different levels of different brands fermentation chillers in the market.
To find a high-quality fermentation chiller is the first important thing.
TopChiller wins its high reputation in the market due to steady quality and good workmanship, and true materials of fermentation chiller.
Portable fermentation chillers from TopChiller can keep your processes at exact temperatures with very little effort.
We have exported various models and cooling capacities of fermentation chillers to at least 30 countries.
Buying a good quality fermentation chiller for your business? I think you are coming to the right place.
TopChiller having a rich experienced engineering team will help you to custom your fermentation chiller.
Fermentation Chiller: The Ultimate FAQ Guide
This guide covers all the vital information on fermentation chiller such as parts, specification, working principle, benefits, and classification, amongst other critical aspects.
So, if you want to learn more about these chiller systems, read this guide.
- What are Fermentation Chillers?
- How Much Do the Fermentation Chillers Cost?
- What are Some of the Common Applications of the Fermentation Chiller?
- What are the Main Components of the Fermentation Chiller?
- What are the Advantages of using Fermentation Chillers?
- What are the Limitations of Fermentation Chillers?
- What are the Main Approaches to Cooling of Fermentation Vessels?
- What is a Fermenter Cooling Jacket?
- What is the Working Principle of the Fermenter Cooling Jacket?
- What are Some of the Benefits of Using the Fermenter Cooling Jacket?
- Which Fluid Works Best in the Fermenter Cooling Jacket?
- Do You Supply Water-Cooled and Air-Cooled Fermentation Chillers?
- What ate the Benefits of Using Glycol to Control the Fermentation Chilling Processes?
- How can You Enhance the Temperature Control Process of the Fermentation Chillers?
- How Does the Fermentation Chiller Compare to a Swamp Cooler?
- Are the Fermentation Chillers You Supply Portable?
- Which Types of Compressors are there in a Fermentation Chiller?
- How Does the Scroll Fermentation Chiller Compare to the Centrifugal fermentation Chiller?
- Which Quality Specifications Do Fermentation Chillers Adhere to?
- How Do You Increase the Efficiency of the Fermentation Chillers?
- How Does the Screw Fermentation Chiller Compare to the Scroll Fermentation Chiller?
- How Do You Troubleshoot the Fermentation Chillers?
What are Fermentation Chillers?
Fermentation chillers are electromechanical devices that you will use in controlling the fermentation environment by reducing excess heat production.
You will use the fermentation chiller to adequately maintain a certain temperature that is suitable for fermentation.
How Much Do the Fermentation Chillers Cost?
Well, the cost of the fermentation chillers varies depending on the type of fermentation chiller you intend to purchase.
Apart from the type, you should also consider the size of the fermentation chiller you intend to purchase.
In other words, high-quality fermentation chillers with excellent performances attract higher prices.
You can spend between 2000 to 25,000 US dollars to purchase a fermentation chiller.
Remember that you can also have a custom fermentation chiller that may affect the cost according to machine specifications.
What are Some of the Common Applications of the Fermentation Chiller?
Fermentation is one of the processes that you can use to make different types of beverages.
In the fermentation process, you will need to use a chiller to maintain the fermentation temperatures.
Here are some of the common applications of fermentation chillers.
- Wine Production Industry
- Beer Production Industry
- Juice Production Industry
It is a machine that will come in handy in the food and beverage industry to help in preservations and fermentation.
What are the Main Components of the Fermentation Chiller?
Well, the components that you will find inside a fermentation chiller are almost similar to components of other chillers.
Here are the main components that you will find inside a fermentation chiller.
Fermentation chiller system
· Refrigerant Tank
The refrigerant tank acts as the main storage unit for refrigerants thus allowing you to release it in different capacities.
Apart from that, the refrigerant tank is also available in different capacities depending on the size of the chillers.
You will use a compressor to increase the pressure and speed of a refrigerant thus enabling it to travel around the machine.
There are different types of compressors that you can use including, screw compressors, centrifugal compressors, and scroll compressors.
· Distribution Unit
You will depend on the distribution unit to supply all the fluids that you need within the fermentation chiller.
The distribution unit consists of different types and sizes of pipes and tanks that store and supply the necessary fluids.
· Control Panel
You will use the control panel to configure, program, and monitor all the operations within the fermentation chillers.
It has a touch screen and a remote-control system that enables you to perform all the tasks even from a distance.
You will depend on the evaporator system to collect the heat that is taken from the main fermentation unit.
It has different parts such as distribution pipes which supply the heat for the purpose of extraction and elimination.
The condenser unit is the part of the fermentation chiller that will help in the elimination of heat from the fermentation chiller.
Here, you can either use water or air as the main chilling agent that will carry away the heat from the system.
· Expansion Valves
You will use the expansion valves to control the flow of the refrigerant back to the compressor unit of the chillers.
It helps in reducing the pressure of the refrigerant and allows it back to the compressor in controlled quantities.
What are the Advantages of using Fermentation Chillers?
Fermentation chillers have numerous advantages that will enable proper operations of the fermentation facility.
Here are some of the benefits that you will realize when using the fermentation chiller in different fermentation applications.
· High Levels of Efficiency
Fermentation chillers are highly efficient devices that will help in controlling the temperatures within the fermentation industry.
You will use it to ensure that the whole fermentation process works or operates under the most conducive conditions.
· Versatile in Nature
There are numerous types of fermentation ch8llers that you can use to control temperatures during the fermentation process.
In addition to that variation, you can also choose different sizes as well as mobility of fermentation chillers.
· Highly Durable
Fermentation chillers are highly durable devices that you will use for a very long time under minimal maintenance.
It has parts that are resistant to corrosion and can withstand very high pressure due to very high tensile strength.
· Easily Adjustable
You can also maneuver freely over the control panel and adjust the temperatures of the system accordingly.
It has a user-friendly human-machine interface that makes it easy to control the temperatures adequately.
What are the Limitations of Fermentation Chillers?
Despite the numerous advantages of using the fermentation chillers, you may experience a few limitations.
Here are some of the disadvantages of using the fermentation chillers that you might experience.
· Somewhat Louder
Fermentation chillers do not operate quietly and often produce some noise that can be irritating to the users.
This is especially true when you are using air-cooled fermentation chillers to cool the fermentation application.
· Requires Venting
You will have to create proper venting for the fermentation chillers to allow them to perform their functions adequately.
You can, however, sort this problem out by using a water-cooled fermentation chiller or install the chiller outside.
What are the Main Approaches to Cooling of Fermentation Vessels?
There are two main approaches that you can use in the cooling of different fermentation vessels.
You can achieve cooling of the fermentation vessel by using fermenter jackets or submerging into the liquid.
Here is a brief explanation of how the main approaches to cooling fermentation vessels operate.
· Internally Cooled Fermentation Vessels
There are instances when you will introduce cooling coils and rods into the liquid that you intend to ferment.
It is a very easy technique to set up and will also cost you less than other techniques.
Despite that, it has particular limitations which include exposing the liquid to other sensitive micro-organisms.
Apart from that, it might also increase the level of oxidation that might affect the overall taste of the wine.
It also diminishes chilling efficiency with hot and cold spots within the system thus causing unequal fermentation.
· Externally Cooled Fermentation Jackets
Here, you will use an external brewer wrap which will help in maintaining the overall temperatures of the system.
It is the most effective approach among the two as it will not expose the contents to other micro-organisms.
What is a Fermenter Cooling Jacket?
You can also refer to it as a wine tank cooling jacket that you can use in temperature regulation from the exterior.
It has cavities and flexible materials that help in supplying the coolant (Water and glycol) through the system.
You will wrap it around a brewery vat or winery to help in cooling the wine or beer inside the tanks.
What is the Working Principle of the Fermenter Cooling Jacket?
Fermenter cooling jackets have numerous parts such as coolant channels running through the jackets.
You will wrap the fermenter cooling jacket around the vat or tank of the winery or brewery equipment.
As soon as you initiate the cooling process, a coolant which is a mixture of water and glycol will begin to flow.
As it flows, it will absorb heat from the brewing liquid through a very simple heat exchange process.
It will absorb the excess heat thus leaving the internal fermenting liquids with the desired temperature range.
What are Some of the Benefits of Using the Fermenter Cooling Jacket?
Well, during the cooling process, the fermentation cooling jacket will exhibit a few benefits.
Here are some of the advantages of using fermentation chillers.
· Easy to Adjust
You can easily adjust the cooling temperatures of the fermenter cooling jacket according to the fermentation requirements.
· Prevents Contamination
You will also prevent contamination of the system to completely maintain the integrity of the liquid under fermentation.
· Easy Maintenance and Installation
You will also find an easy time installing and maintaining the fermenter cooling jackets due to their simple design.
Which Fluid Works Best in the Fermenter Cooling Jacket?
There are different types of fluids that you can use in the fermenter jacket to help in controlling temperature.
In many cases, you will have to mix a solution of 30% glycol concentration with water.
Despite that, you can use glycol or water with varying benefits and limitations.
Do You Supply Water-Cooled and Air-Cooled Fermentation Chillers?
Yes, we supply both water-cooled fermentation chillers and air-cooled fermentation chillers upon your request.
You can use both water-cooled chiller and air-cooled chillers to control the amount of heat within the fermenter.
Air cooled chiller
Air-cooled fermentation chiller uses air as the main chilling agent in the fermentation industry.
On the other hand, a water-cooled fermentation chiller uses water as the main chilling agent in the fermentation industry.
Air-cooled fermentation chillers are often quite noisy in comparison to the quitter water-cooled fermentation chillers.
Apart from proper ventilation needs, you will install the air-cooled fermentation chiller outside to reduce noise.
On the flip side, you will need a mechanical room to assist in protecting the water-cooled fermentation chillers.
What ate the Benefits of Using Glycol to Control the Fermentation Chilling Processes?
Glycol has numerous advantages over water in the temperature controlling process of the fermentation chillers.
Here are some of the advantages that you will experience just by using glycol as the cooling fluid.
· Heat Retention Factor
Glycol has the ability to hold heat for a longer period in comparison to water thus increasing cooling efficiency.
· Acts as a Lubricant
Glycol can also act as a lubricant thus contributing lubrication properties and reducing corrosion of the entire system.
· Antifreeze Properties
You can also use glycol in cold temperature conditions because it has anti-freeze properties and will not freeze easily.
How can You Enhance the Temperature Control Process of the Fermentation Chillers?
Well, you ought to control the temperatures within the fermentation chillers on a regular basis.
You will ensure that the temperature control system of the fermentation chillers maintains the temperature at optimum.
Implying that the temperatures should be just right for the fermentation process to proceed easily.
You can enhance the temperature control process by using different types of techniques.
One of them includes using a thermometer which will measure the temperatures of the system regularly.
You will get feedback from the thermometer readings thus enabling you to adjust the fermentation chiller accordingly.
Some fermentation equipment has modern technology such as sensors that relay the temperature readings.
With this information, you can simply adjust the cooling process on the fermentation chillers thus enhancing efficiency.
In addition to that, you can use automated systems that will detect and control the temperatures accordingly.
Apart from that, you must make sure that you maintain the fermentation chillers on a regular basis.
Proper maintenance involves cleaning the machine on a regular basis to get rid of the debris that affects overall performance.
You must also change the fluids within the chillers regularly to maintain their levels of efficiency.
What’s more. You should maintain proper fluid levels within the fermentation chillers to enable proper working conditions.
Finally, you should use the control panel and have all the settings within the optimum operating conditions.
How Does the Fermentation Chiller Compare to a Swamp Cooler?
Fermentation chillers and swamp coolers are cooling devices that you will use to maintain optimum temperature conditions.
You will use the fermentation chiller to maintain optimum temperatures of different fermentation processes.
On the other hand, you will use the swamp coolers to maintain the temperatures of the air since it is an air conditioner.
Fermentation chillers work by absorbing the heat from the system thus leaving it under a cooler temperature.
On the flip side, swamp coolers control the temperatures by adding humidity this cooling the air.
Fermentation chillers and swamp coolers have different components that enable them to work accordingly.
For instance, you will have compressors within the fermentation chillers which are not available in swamp coolers.
Despite that, both swamp coolers and fermentation chillers use the evaporative cooling system to control the temperatures.
You can also use the swamp chiller to control the fermentation temperatures just like the fermentation chillers.
Are the Fermentation Chillers You Supply Portable?
Yes, the fermentation chillers that we supply are portable.
Implying that you can move them from one point to the next depending on your cooling demands.
Apart from that, you can also opt for fermentation chillers that are not portable.
In other words, we supply stationary fermentation chillers as well as portable fermentation chillers according to the customer’s specifications.
Which Types of Compressors are there in a Fermentation Chiller?
In the fermentation chillers, there are different types of compressors that you can use in the chilling process.
The compressors are responsible for compressing the refrigerant to increase the overall pressure and speed of refrigerants.
Here are the main types of compressors that you can use in the fermentation chillers.
· Scroll Compressors
Scroll compressors use a fixed and a stationary scroll to compress the refrigerants thus increasing the overall pressure.
You will use it in medium-load applications to help in controlling of fermentation temperatures.
· Screw Compressors
You can also identify it as the rotary compressors which use rotors or screws to move refrigerants from low to high-pressure systems.
It employs the use of screws and rotors in the compression process by compressing and trapping gas in compressor casings.
You will use this type of compressor in fermentation chillers for medium load cooling fermentation projects.
· Centrifugal Compressors
The centrifugal compressor uses centrifugal force which compresses the refrigerant to increase pressure and speed.
You will use the centrifugal compressors in fermentation chillers that operate in complex fermentation chilling processes.
How Does the Scroll Fermentation Chiller Compare to the Centrifugal fermentation Chiller?
Well, scroll fermentation chillers and centrifugal fermentation chillers are efficient for different chilling purposes.
You can either use the scroll fermentation chiller or the centrifugal fermentation chillers to assist in the cooling process.
Apart from that, both scroll and centrifugal fermentation chillers compress refrigerants thus increasing pressure.
They force the refrigerant to flow through the fermentation chiller using different techniques.
Scroll fermentation chillers use two different scrolls to compress the refrigerants and push them to the next stage.
On the other hand, centrifugal compressors use centrifugal force which compresses the refrigerant to increase pressure.
You will use the scroll compressors in medium-scale applications and the centrifugal compressors in large-scale applications.
Which Quality Specifications Do Fermentation Chillers Adhere to?
You must make sure that you get the best type of fermentation chillers by looking at the quality specifications.
The quality certifications will ensure that the fermentation chillers in use are safe for you to use.
Apart from that, it will protect you from the exploitation of unscrupulous dealers that might sell counterfeit machines.
Here are the main quality certifications that you have to look at on the fermentation chillers.
- UL Quality Certifications
- Food and Drug Administration Quality Certifications (FDA)
- RoHS Quality Certifications
- REACH Quality Certifications according to (EG) 1907/2006s
- AHRI Quality Certifications
- ANSI Quality Certifications
- UNI EN ISO 9001: 2008 Quality Certifications
- CE Quality Certifications
How Do You Increase the Efficiency of the Fermentation Chillers?
You must consider using the fermentation chillers by programming them to the optimum chilling conditions.
It implies that you have to employ certain techniques that will increase the overall efficiency of the fermentation chillers.
Here are some of the techniques that you can employ to increase the efficiency of the fermentation chillers.
· Taking Proper Records
You have to incorporate regular inspection of the fermentation chillers during and after the normal operations.
During the inspection process, you will take notes on the performance of the fermentation chillers.
Apart from that, you will also look at the constituent parts and record their overall performance and condition.
These records will act as your reference points when maintaining the fermentation chillers.
It will also help you detect any form of malfunction that might reduce the overall efficiency of the fermentation chillers.
· Proper Machine Maintenance
Apart from record-keeping, you have to maintain the fermentation chillers on a regular basis by cleaning them well.
Cleaning involves getting rid of molds and debris that adhere to the parts of the fermentation chillers over time.
It also involves treating the refrigerants in a bid to reduce any form of contamination from the fluids.
Remember to lubricate all the moving parts of the machine to reduce or eliminate the possibility of friction.
In addition to that, you should also replace the broken parts of the fermentation chillers t5o enable proper working conditions.
· Optimize the Control System
You should also make use of the control system by adjusting it accordingly to fit the application requirements.
It involves using sensors to detect the temperature conditions and adjusting it according to the application requirements.
How Does the Screw Fermentation Chiller Compare to the Scroll Fermentation Chiller?
These types of chillers are applicable in medium-scale fermentation applications.
In other words, you can either use the scroll fermentation chillers or screw fermentation chillers in medium fermentation applications.
Screw fermentation chillers have screws and rollers which compress the refrigerants and increase the overall pressure and speed.
Scroll compressors use two sets of scrolls comprising of a moving and a stationary scroll to compress the refrigerants.
You should also note that most of the other components in the screw and scroll compressors are similar.
How Do You Troubleshoot the Fermentation Chillers?
Troubleshooting is a process that you will use in the detection of problems that exist on a fermentation chiller.
There are circumstances when the fermentation chiller may fail to work according to application specifications.
In such a case, you will troubleshoot the machine which might reveal the following issues on the fermentation chillers.
· Failure of the Machine to Power
You might start the fermentation chiller and it might fail to power up.
This can be an issue with the power supply system which might not supply enough power to the fermentation chiller.
In this case, you will inspect the power system and fix the problem accordingly before you proceed with the process.
· Insufficient Pumping Systems
Here, you might face issues with the pumping system where the machine might fail to pump the fluid adequately.
The problem might be insufficient fluid in the machine or leaking points that affect the pressure balance.
You will inspect the whole pumping unit, replace the seals, seal the leaking points and fill the fluid reservoirs.
· Insufficient Cooling
Well, all the other systems on the machine might work well but the cooling process might fail entirely.
This can be as a result of fluctuating power or line voltage which will not provide enough power to the system.
Apart from that, you might also have clogs on the air filters and condensers that prevent the coolant from flowing well.
This is a case that will require proper machine maintenance to check and fix all the problems within the fermentation chillers.
At TopChiller, we offer a range of fermentation chillers depending on the specific needs of our clients.
Contact us now for any inquiries or questions on fermentation chillers.