TopChiller Fermentation Chiller & Glycol Fermentation Chiller

Fermentation Chiller- An Ultimate Buying Guide by TopChiller

Fermentation Chiller is the most popular glycol cooling chiller industrial application for the fermentation process.

When it comes to fermenting, the temperature is one of the most important steps and factors that is regulated by the Fermentation Chiller.

Fermentation Chiller is designed with features of high efficiency, low cost, durable cooling systems that can be operated by anyone after simple explanation.

Due to easy installation and low maintenance, it is highly recommended for industrial applications.

If you want to purchase a Fermentation Chiller, you will need a buying guide to help you in detail about every aspect of it.

This guide will completely guide you about perspectives of Fermentation Chiller and surely help you in purchasing and installation.

Let’s start it.

What is Fermentation Chiller?

Fermentation Chiller is an electrochemical glycol cooling device that is being used to adequately maintain a certain temperature that is suitable for fermentation.

Fermentation Chiller allows you to control your fermenting environment at a low electrical consumption cost compared to a ferment cooling refrigerator.

A chemical process that proceeds anaerobically to produce different products like wine, alcohol, and beer in presence of microbes is called fermentation.

Microbes work efficiently at a specific temperature that is being maintained in a fermenter through a Fermentation Chiller.

The process of fermenting releases heat, if the brew becomes too hot, flavors can be affected, alcohol levels may change, and yeast can die completely. So a Fermentation Chiller is mandatory to control temperature.

Fermentation Chiller is also referred to as fluid or glycol chiller and is commonly used in Brewery, Winery, and Distilled Spirits production operations.

The glycol cooling system used in the fermentation process is a critical part of producing safe and high-quality consumer products.

Fermentation Chiller Manufactured by TopChiller

What are the Main Components of a Fermentation Chiller?

There are seven main components of a Fermentation Chiller working on the same principle as other Chillers.

1. Refrigerant Tank

The refrigerant tank acts as the main storage unit for refrigerants thus permitting you to release it in different capacities.

The refrigerant tank of the Fermentation Chiller is also available in different capacities depending on the size of the chiller you may use.

2. Compressor

The compressor increases the pressure and speed of a refrigerant thus enabling it to travel around the fermentation.

There are different types of compressors that you can use including, screw compressors, centrifugal compressors, and scroll compressors depending upon the requirements.

3. Distribution Unit

The distribution unit supplies all the fluids that you need within the Fermentation Chiller.

The distribution unit consists of pipes and tanks of different sizes and types to store and supply the required fluids.

4. Control Panel

You will use the control panel to construct, program, and monitor all the operations within the Fermentation Chiller.

The Control Unit of the Fermentation Chiller has a touch screen and a remote-control system that assists you to perform all the tasks even from a distance.

5. Evaporator

The Evaporator system is directed to collect the heat that is released from the main fermentation unit. It has different parts such as distribution pipes which transfer the heat for extraction and elimination to the condenser Unit.

6. Condenser

The condenser unit is the key component that will help in the removal of heat from the Fermentation Chiller.

In condenser water or air both can be used as the main chilling agent that will carry away the heat from the system.

7. Expansion Valves

You will use the expansion valves to control the flow of the refrigerant back to the compressor unit of the Fermentation Chiller.

Expansion valves lower the pressure of the refrigerant and allow it to move back to the compressor in controlled quantities.

Fermentation Chiller Compressor

What is the Working Principle of a Fermentation Chiller?

Fermentation Chiller working is based on the following principles of operation;

1. Phase Change

A liquid coolant (glycol) changes into a gas when heated, and when the gaseous coolant is supercooled, it condenses back into a liquid glycol.

2. Heat Flow

Heat energy flows from an area of high concentration to an area of lower concentration and maintains ambient temperature.

3. Boiling Point

Pressure is being reduced over glycol liquid, decreases its boiling point and increasing pressure increases its boiling point.

Stage 1: The refrigeration circuit is a crucial part that selects how a Fermentation Chiller Works. The refrigeration cycle initiates with the compressor unit. The compressor compresses the refrigerant glycol and provides speed and pressure to flow in the evaporator

Stage2: Refrigerant flows over fermenter fluids in tubes, absorbs heat from brewing liquid, and converts into vapors (gaseous form)

Stage3: Gaseous refrigerant moves in the condenser. Condensers contain either chilled water or air to exchange heat. It will retake heat from refrigerant converting it again into liquid form.

Stage 4: Expansion valves are used to release excess heat of the fermenter directly out from the system. These valves release heat from condensing to the ambient air.

Stage 5: Refrigerant again moves towards compressor having low pressure. The compressor again provides high pressure and speed to the refrigerant to repeat the whole cycle.

What are the Key Features of a Fermentation Chiller?

• Supply outlet glycol water
• Widely range small to large cooling capacity 1ton, 3ton, 5ton, 10ton, 15ton to 30ton scroll type glycol chiller.
• Compressor: adopt famous scroll brand from original factory Copeland
• Schneider electric components
• Microcomputer control was also used,
• MINAMOTO water pump with stable and durable working.
• Copper tube condenser.
• Minamoto water pump
• Easy Installation
• Reliability
• High Range Durability
• Low required maintenance

What are the Applications of a Fermentation Chill

In the fermentation process, you will need to use a Fermentation Chiller to maintain the fermentation temperatures.

Here are some of the common applications of a Fermentation Chiller in temperature regulation.

• Wine Production Industry
• Beer Production Industry
• Juice Production Industry
• Alcohol production Industry
• Fermented food production industry

What are the Advantages of Using a Fermentation Chiller?

A Fermentation Chiller has numerous advantages that will enable proper operations of the fermentation in different Biotechnology applications.

High Efficiency

A Fermentation Chiller is a highly efficient device that supports controlling the temperatures within the fermentation industry.

Versatility

Fermentation Chiller is present in a huge variety that you can use to control temperatures during the fermentation process.

These are also versatile due to the availability of different sizes as well as mobility ranges for the selection of a Fermentation Chiller.

Highly Durable

Fermentation Chiller is a highly durable device that you will use for a very long time under minimal maintenance.

Stainless steel material in its formulation makes the unit more resistant to corrosion and can endure very high pressure due to very high tensile strength.

Easy Adjustability

You can run the control panel freely and adjust the temperatures of the system accordingly.

Fermentation Chiller is a user-friendly human machine that provides an easy interface to control the temperatures adequately.

Portable Fermentation Chiller

Which Cooling Fluid Used in a Fermentation Chiller to Control Fermentation Chilling Process?

Glycol is more productive and efficient over water in the temperature controlling process of the Fermentation Chiller. So Glycol is being used as a cooling fluid in it.

Below are some benefits that you will experience just by using glycol as the cooling fluid.

Heat Retention Factor

Glycol is capable to hold heat for a longer period as compared to water thus increasing cooling efficiency.

 Acts as a Lubricant

Glycol can also act as a lubricant and reduce erosion of the entire processing.

Antifreeze Properties

You can also use glycol in cold temperature conditions because glycol has anti-freeze properties and will not freeze easily so it can be used in cold temperatures for efficient operation.

How can you improve the Temperature Controlling Process of a Fermentation Chiller?

Control the temperatures within the Fermentation Chiller regularly.

Make sure that the temperature control system maintains an optimum temperature for fermentation processing.

You can increase the temperature control process by using different techniques as given below.

Thermometer

Use a thermometer that will measure the temperatures of the system regularly. You will get a response from the thermometer readings assisting you to adjust the Fermentation Chiller accordingly.

 Temperature Sensitive Sensors

Some fermentation equipment has modern technology such as sensors that relay the temperature readings can be used in Fermentation Chiller.

By this, you can simply adjust the cooling process on the Fermentation Chiller improving efficiency.

Automated Systems

In addition to that, you can use automated systems that will detect and control the temperatures accordingly.

Proper Maintenance of Chiller

Make sure the maintenance is regular.

Proper maintenance involves cleaning the Unit regularly to clear all debris that affects overall performance.

Refrigerant Level Maintenance

Change the fluids within the Fermentation Chiller regularly to maintain its levels of efficiency.

Also, maintain proper fluid levels within the Fermentation Chiller to enable proper working.

Optimum settings of Control Panel

Use the control panel and make all the settings within the optimum operating conditions.

Fermentation Chiller Sensors

How Fermentation Chiller is Different from Swamp Cooler?

Fermentation Chiller and swamp coolers are cooling devices both use to maintain optimum temperature conditions. However, they differ from m each other by:-

Working Specificity

You will use the Fermentation Chiller to maintain optimum temperatures of different fermentation processes.

While the swamp cooler is used to maintain the temperatures of the air since it is an air conditioner.

Working Principle

Fermentation Chiller works by absorbing the heat from the system thus leaving it under a cooler temperature. While swamp cooler controls the temperatures by adding humidity this cooling the air.

Compressors

Fermentation Chiller and swamp coolers have different compressors that enable them to work accordingly.

Evaporative Cooling System

Despite that, both swamp coolers and Fermentation Chiller use the evaporative cooling system to control the temperatures.

Swamp Cooler

How to Size a Fermentation Chiller for your Application?

Cost

A Fermentation Chiller is available at different prices according to its size and quality. Select that which meets your requirements and will be fit for your device instead of thinking of high price good quality.

Size

There is a wide range of Ferment Chiller available in the market with different sizes. Make sure specific measurements are according to your application requirements then choose the unit which fulfills your demands.

Installation Place

Always select a Fermenter Chiller that is suitable with ambient temperature and flexibly works on its installation place

Reliability

Make sure to check the warranty duration, and then size a specific Fermentation Chiller for Your Application

How to Install a Fermentation Chiller?

Step 1: Carefully Inspect Unit & Chiller Positioning. Make sure to select the place according to the type of Fermentation Chiller. Air Cooled Chiller is feasible to install outside.

Step 2: After locating on specific location ensure Piping Connections

Step 3: Verify Power supply sources & Reset Breakers

Step 4: Filling & Flushing Reservoir with refrigerant

Step 5: Turn Door Switch to Run Position

Step 6: Verify Glycol Pressure & Pump Rotation proper adjustments

Step 7: Open up all Supply Valve & Flush System of Fermentation Chiller

Step 8: Drain Water

Step 9: Adding Glycol & Turn Pump On

Step 10: Door Switch on & Valve open

Step 11: Adjust Thermostat with optimum conditions

Step 12: Setting Temperature Protection and start working

Fermentation Chiller Electrical Connection Installation

What are the Quality Specifications of a Fermentation Chiller?

The quality certifications of a Fermentation Chiller ensure that it is safe for you to use. It also guards you against the exploitation of corrupt dealers that might sell fake Units.

Here are the main quality certifications that you have to look at on the Fermentation Chiller.

• UL Quality Certifications
• Food and Drug Administration Quality Certifications (FDA)
• RoHS Quality Certifications
• REACH Quality Certifications
• AHRI Quality Certifications
• ANSI Quality Certifications
• UNI EN ISO 9001: 2008 Quality Certifications
• CE Quality Certifications

How to Troubleshoot your Fermentation Chiller?

Troubleshooting is a process that you will use in the detection of problems that exist on a Fermentation Chiller.

Sometimes units stop working for an application. In such a case do troubleshoot problems as given below for proper operation.

Failure of the Machine to Power

You might start the Fermentation Chiller and it might fail to power up. The issue can be in the power supply system. Inspect the power system and fix the problem accordingly before you proceed with the process.

 Insufficient Pumping Systems

If the machine fails to pump the fluid properly. The problem might be insufficient fluid in the Fermentation Chiller or leaking points that affect the pressure balance.

Inspect the pumping unit, replace all seals or seal the leaking points and fill the fluid reservoirs.

 Insufficient Cooling

If the cooling process of the Fermentation Chiller might fail. Fluctuating power or line voltage can provide problems.

Troubleshoot the issue by having clogs on the air filters and condensers that prevent the coolant from flowing well.

Fermentation Chiller Troubleshooting

How Can you Increase the Working Efficiency of a Fermentation Chiller?

1- Taking Proper Records

Make sure regular inspections of the Fermentation Chiller during and after the normal processing.

Also, look at the components and record their overall performance and condition.

These records will act as your reference points helping you to detect any form of malfunction. Replace the damaged, leaked parts with new on for proper working of the Fermentation Chiller.

2- Proper Machine Maintenance

Apart from record-keeping, you have to maintain the Fermentation Chiller regularly by cleaning them well.

3-Cleaning

Cleaning involves getting rid of molds and debris that stick to components of the Fermentation Chiller over time for efficient working.

It also involves treating the refrigerants in a bid to reduce any form of contamination from the fluids.

4-Lubrication

Remember to lubricate all the moving parts of the machine to reduce or eliminate the possibility of friction.

5-Replace Broken Parts

Replace the broken parts of the Fermentation Chiller to enable proper working conditions.

6- Optimize the Control System

Ensure the use of the control system by adjusting it accordingly to fit the application requirements and enhance efficient working.

What are the Limitations of a Fermentation Chiller?

Even though there are many advantages of using the Fermentation Chiller, there are also a few limitations that you may experience.

Somewhat Louder

Fermentation Chiller does not operate silently and often produces some noise that can be irritating to the users. Vibration and noise produce mostly in the Air-Cooled Fermentation Chiller.

Requires Venting

You will have to create proper venting for the Fermentation Chiller to permit them to perform its working properly.

This problem can be sorted out by using a water-cooled Fermentation Chiller instead of Air Cooled Fermentation Chiller or installing it outside.

FAQ of Fermentation Chiller.

Why Fermentation Chiller is needed for Fermentation Process?

At high-temperature fermentation process reduce due to enzymes denaturation and microbes death resulting low production. Therefore Fermentation Chiller is needed for the fermentation to maintain optimum temperature.

Is a Fermentation Chiller Reliable for your Application?

Yes, fermentation is reliable for specific applications because it maintains the level of glycol in a specified ratio with water and temperature .e.g 16% glycol with 84% water at 0 as well as steady quality and material.

How Much Cost does a Fermentation Chiller Have?

Fermentation Chiller with different quality has different costs range. But on average it can range from 2000 to 25,000 US dollars.

Why a Fermentation Chiller is Considered Highly Durable?

Due to high resistivity for corrosion, tensile strength for bearing high pressure, fewer requirements for maintenance, a Fermentation Chiller is highly durable for your application.

What are the Two Basic Approaches of Cooling a Fermentation Vessel?

• By using Internally Cooled Fermentation Vessels
• by using Externally Cooled Fermentation Jackets

What is a Fermenter Cooling Jacket?

It’s a cooling jacket with cavities and flexible material around a fermenter, providing coolant for cooling purposes.

What is the Difference between Air Cooled and Water Cooled Fermentation Chiller?

Air-Cooled Fermentation Chiller uses Air to absorb heat from fermenter tank while Water-Cooled Fermentation Chiller uses water for heat absorption from Tank.

In Which Form Fermentation Chiller Available in Market, Stationary or Portable?

A Fermentation Chiller is available on market in both stationary and portable form.

What Types of Compressors Can be used in Fermentation Chiller?

Scroll Compressors, Screw Compressors, and Centrifugal Compressors can be used in Fermentation Chiller.

What is the Average Capacity of a Fermentation Chiller?

A Fermentation Chiller specifically for refrigerant tanks ranges from 10KW to 280KW.

Why an Air-Cooled Fermentation Chiller is preferred to Install Outside?

To reduce irritation from noise and vibration produced by an Air-Cooled Fermentation Chiller, it is preferred to install outside.

What is Son Fermentation Chiller?

An insulated box that uses ice, a thermostat, and a small fan to accurately control the temperature of a fermenter called Son of Fermentation Chiller.

Why Glycol is More Preferred as Compared to Water in Fermentation Chiller?

Glycol act as a lubricant, have a long duration to hold absorbed heat, and acts as an anti-refrigerant, therefore preferred more than water.

100% Quality Tested Fermentation Chiller