TopChiller Fermentation Chiller & Glycol Fermentation Chiller
- Cooling capacity ranges from 3.5 KW to 180 kW
- Temperature control ranges -5°C to +45°C
- Glycol solution fluent flow rate up to 490LPM
- Branded efficient scroll and piston compressor
- Stainless steel food grade plate heat exchanger
- Energy-efficient copper with copper tubing
- Water pumps and cooling jackets having glycol
- Warranty up to 24 months after first purchase
Your Reliable Fermentation Chiller Manufacturer and Supplier in China over 20 Years
Fermentation Chiller is a cooling device that is used to cool the fermentation chamber by releasing heat from the chamber through glycol solution towards water or air-cooled system surrounding condenser.
Fermentation Chiller available in large capacity and variety especially water and air-cooled Fermentation Chiller to precisely regulate the temperature of the fermentation process.
TopChiller is the top class, high-ranked manufacturer and Supplier Company of Fermentation Chiller in China with a great experience of 20 years.
Maintaining fermentation temperature at an optimum range is the key factor that needs to be sorted out. TopChiller company has designed a full line of new technology-based Fermentation Chiller models that optimized temperature precisely, suitable for the best functioning of enzymes.
Scroll or piston compressors, heat exchanger, condenser, cooling jacket, refrigerant, evaporator, microprocessor controller, water pump are some basic components used for Fermentation Chiller manufacturing.
TopChiller brand Fermentation Chiller is used in a different category of applications mostly fermentation industry as:
Beer and beverage industries, juice and food fermentation processing, alcohol fermentation, antibiotics and enzymes production, etc.
Are you looking for enzymes specific, temperature-regulating Fermentation Chiller to support your business?
Meet with TopChiller experts and professional engineers or do contact without any hesitation.
Clear your queries, get quotes and suggestions for the best Fermentation Chiller at reasonable costs.
Features and Advantages
- Fermentation Chiller constructed with compact design is highly suited for the reliable fermentation process, by using chilled glycol solution, temperature controller, and condenser absorbing the heat produced by yeast and release it out from equipment.
- Our Fermentation Chiller performs a quick operation to provide optimum temperature as enzymes works on optimum temperature configured by cooling jackets around equipment, directly exchanging heat from the machine using coolant.
- Glycol is installed mostly as a refrigerant in Fermentation Chiller, making the versatile performance even in a cold environment with its special anti-freezing property as well corrosion tolerance capability.
- TopChiller brand Fermentation Chiller ensures fluent and smooth performance due to continuous forcing of compressors on refrigerant to circulate and release heat-producing much more products than before.
- All our Fermentation Chillers are having 24 months of warranty time and full technical support during your installation and commissioning time.
- We also have an engineer and service team offering on-site Fomentation Chiller installation and starting up service, which can train and teach your people how to start and use the chiller.
Fermentation Chiller Technical Specification
|Type||Shell and tube type/Plate type heat exchanger|
|Power Source||3PH～380V/415V/480V～50HZ/60HZ(3PH～200V/220V 50HZ/60HZ)|
|Compressor||Type||Hermetic scroll ( piston )|
|Condenser||Type||Efficient finned copper tube with aluminum + low noise external rotor fan|
|Safety protection||Compressor inner protection, over current protection, high / low pressure protection, over temperature protection, flow rate protection, phase sequence/phase missing protection, low level coolant protection, anti freezing protection|
The above specifications are according to the following design conditions:
1, Chilled water inlet/outlet temperature difference 3℃/8℃.
2, Cooling air inlet/outlet temperature 30℃/38℃
Fermentation Chiller Configuration Table
|Oil pressure gauge (high & low)||HONGSEN||TAIWAN|
|Dryer filter||EMERSON /ALCO||USA|
TopChiller Free Service and Technical Support
As a professional chiller manufacturer for over 20 years, TopChiller is always happy to provide our free service and technical support accessible to our clients before, during, and after-sales. If you need any help, welcome to call us or send your inquiry to our email. These free services and technical support include；
- Listening to your detailed chiller requirements and giving your best chiller solution for your applications based on our rich experience.
- If you have no idea about how to size your chiller model or cooling capacity, it’s not a big issue, Just tell us your specific cooling demands, we will guide you to select the right economical chiller model.
- 7*24 online service, If you have any problem with the chiller, you may call us or send an email, we are always here to support you.
TopChiller Standard Warranty Time
After purchasing the TopChiller product, you are our valued customers in the TopChiller ERP system.
We will do regular tracking service and Your chiller has up to 24 months warranty time after installation and commissioning,
If your chiller is down, you can contact TopChiller for support to solve your problem. Once we received your message, Our service technician on duty will contact you as soon as possible.
TopChiller Start-up & Commissioning
TopChiller also provides the additional service of start-up or commissioning of your chiller. You’d better before scheduling your start-up, it is important that the proper installation procedures have been followed and the chiller is ready.
TopChiller technician will guide you on how to start up your chiller when your chiller is ready, besides this we have full sets of paper works including the Chiller installation manual, operation manual, electrical drawing for you.
Free Replacement Spare Parts
Providing free replacement spare parts for TopChiller is the best customer service in the industry to support you when you are sourcing replacement parts.
We have most parts are in stock and available for next-day shipment for your chillers.
If you want to have some replacement spare parts, just provide us with your chiller serial number and model number to expedite the sourcing process.
Better to have the nameplate and pictures of your chiller for our reference. This will help us find the proper replacements at the earliest time.
6 Points Why TopChiller Is Your Best Fermentation Chiller Manufacturer and Supplier in China?
Fermentation Chiller- An Ultimate Buying Guide by TopChiller
Fermentation Chiller is the most popular glycol cooling chiller industrial application for the fermentation process.
When it comes to fermenting, the temperature is one of the most important steps and factors that is regulated by the Fermentation Chiller.
Fermentation Chiller is designed with features of high efficiency, low cost, durable cooling systems that can be operated by anyone after simple explanation.
Due to easy installation and low maintenance, it is highly recommended for industrial applications.
If you want to purchase a Fermentation Chiller, you will need a buying guide to help you in detail about every aspect of it.
This guide will completely guide you about perspectives of Fermentation Chiller and surely help you in purchasing and installation.
Let’s start it.
- What is Fermentation Chiller?
- What are the Main Components of a Fermentation Chiller?
- What is the Working Principle of a Fermentation Chiller?
- What are the Key Features of a Fermentation Chiller?
- What are the Applications of a Fermentation Chill?
- What are the Advantages of Using a Fermentation Chiller?
- Which Cooling Fluid Used in a Fermentation Chiller to Control Fermentation Chilling Process?
- How can you improve the Temperature Controlling Process of a Fermentation Chiller?
- How Fermentation Chiller is Different from Swamp Cooler?
- How to Size a Fermentation Chiller for your Application?
- How to Install a Fermentation Chiller?
- What are the Quality Specifications of a Fermentation Chiller?
- How to Troubleshoot your Fermentation Chiller?
- How can you Increase the Working Efficiency of a Fermentation Chiller?
- What are the Limitations of a Fermentation Chiller?
- FAQ of Fermentation Chiller
What is Fermentation Chiller?
Fermentation Chiller is an electrochemical glycol cooling device that is being used to adequately maintain a certain temperature that is suitable for fermentation.
Fermentation Chiller allows you to control your fermenting environment at a low electrical consumption cost compared to a ferment cooling refrigerator.
A chemical process that proceeds anaerobically to produce different products like wine, alcohol, and beer in presence of microbes is called fermentation.
Microbes work efficiently at a specific temperature that is being maintained in a fermenter through a Fermentation Chiller.
The process of fermenting releases heat, if the brew becomes too hot, flavors can be affected, alcohol levels may change, and yeast can die completely. So a Fermentation Chiller is mandatory to control temperature.
Fermentation Chiller is also referred to as fluid or glycol chiller and is commonly used in Brewery, Winery, and Distilled Spirits production operations.
The glycol cooling system used in the fermentation process is a critical part of producing safe and high-quality consumer products.
What are the Main Components of a Fermentation Chiller?
There are seven main components of a Fermentation Chiller working on the same principle as other Chillers.
- Refrigerant Tank
The refrigerant tank acts as the main storage unit for refrigerants thus permitting you to release it in different capacities.
The refrigerant tank of the Fermentation Chiller is also available in different capacities depending on the size of the chiller you may use.
The compressor increases the pressure and speed of a refrigerant thus enabling it to travel around the fermentation.
There are different types of compressors that you can use including, screw compressors, centrifugal compressors, and scroll compressors depending upon the requirements.
- Distribution Unit
The distribution unit supplies all the fluids that you need within the Fermentation Chiller.
The distribution unit consists of pipes and tanks of different sizes and types to store and supply the required fluids.
- Control Panel
You will use the control panel to construct, program, and monitor all the operations within the Fermentation Chiller.
The Control Unit of the Fermentation Chiller has a touch screen and a remote-control system that assists you to perform all the tasks even from a distance.
The Evaporator system is directed to collect the heat that is released from the main fermentation unit. It has different parts such as distribution pipes which transfer the heat for extraction and elimination to the condenser Unit.
The condenser unit is the key component that will help in the removal of heat from the Fermentation Chiller.
In condenser water or air both can be used as the main chilling agent that will carry away the heat from the system.
- Expansion Valves
You will use the expansion valves to control the flow of the refrigerant back to the compressor unit of the Fermentation Chiller.
Expansion valves lower the pressure of the refrigerant and allow it to move back to the compressor in controlled quantities.
What is the Working Principle of a Fermentation Chiller?
Fermentation Chiller working is based on the following principles of operation;
- Phase Change
A liquid coolant (glycol) changes into a gas when heated, and when the gaseous coolant is supercooled, it condenses back into a liquid glycol.
- Heat Flow
Heat energy flows from an area of high concentration to an area of lower concentration and maintains ambient temperature.
- Boiling Point
Pressure is being reduced over glycol liquid, decreases its boiling point and increasing pressure increases its boiling point.
Stage 1: The refrigeration circuit is a crucial part that selects how a Fermentation Chiller Works. The refrigeration cycle initiates with the compressor unit. The compressor compresses the refrigerant glycol and provides speed and pressure to flow in the evaporator
Stage2: Refrigerant flows over fermenter fluids in tubes, absorbs heat from brewing liquid, and converts into vapors (gaseous form)
Stage3: Gaseous refrigerant moves in the condenser. Condensers contain either chilled water or air to exchange heat. It will retake heat from refrigerant converting it again into liquid form.
Stage 4: Expansion valves are used to release excess heat of the fermenter directly out from the system. These valves release heat from condensing to the ambient air.
Stage 5: Refrigerant again moves towards compressor having low pressure. The compressor again provides high pressure and speed to the refrigerant to repeat the whole cycle.
What are the Key Features of a Fermentation Chiller?
- Supply outlet glycol water
- Widely range small to large cooling capacity 1ton, 3ton, 5ton, 10ton, 15ton to 30ton scroll type glycol chiller.
- Compressor: adopt famous scroll brand from original factory Copeland
- Schneider electric components
- Microcomputer control was also used,
- MINAMOTO water pump with stable and durable working.
- Copper tube condenser.
- Minamoto water pump
- Easy Installation
- High Range Durability
- Low required maintenance
What are the Applications of a Fermentation Chill
In the fermentation process, you will need to use a Fermentation Chiller to maintain the fermentation temperatures.
Here are some of the common applications of a Fermentation Chiller in temperature regulation.
- Wine Production Industry
- Beer Production Industry
- Juice Production Industry
- Alcohol production Industry
- Fermented food production industry
What are the Advantages of Using a Fermentation Chiller?
A Fermentation Chiller has numerous advantages that will enable proper operations of the fermentation in different Biotechnology applications.
A Fermentation Chiller is a highly efficient device that supports controlling the temperatures within the fermentation industry.
Fermentation Chiller is present in a huge variety that you can use to control temperatures during the fermentation process.
These are also versatile due to the availability of different sizes as well as mobility ranges for the selection of a Fermentation Chiller.
Fermentation Chiller is a highly durable device that you will use for a very long time under minimal maintenance.
Stainless steel material in its formulation makes the unit more resistant to corrosion and can endure very high pressure due to very high tensile strength.
You can run the control panel freely and adjust the temperatures of the system accordingly.
Fermentation Chiller is a user-friendly human machine that provides an easy interface to control the temperatures adequately.
Which Cooling Fluid Used in a Fermentation Chiller to Control Fermentation Chilling Process?
Glycol is more productive and efficient over water in the temperature controlling process of the Fermentation Chiller. So Glycol is being used as a cooling fluid in it.
Below are some benefits that you will experience just by using glycol as the cooling fluid.
Heat Retention Factor
Glycol is capable to hold heat for a longer period as compared to water thus increasing cooling efficiency.
Acts as a Lubricant
Glycol can also act as a lubricant and reduce erosion of the entire processing.
You can also use glycol in cold temperature conditions because Glycol has anti-freeze properties and will not freeze easily so it can be used in cold temperatures for efficient operation.
How can you improve the Temperature Controlling Process of a Fermentation Chiller?
Control the temperatures within the Fermentation Chiller regularly.
Make sure that the temperature control system maintains an optimum temperature for fermentation processing.
You can increase the temperature control process by using different techniques as given below.
Use a thermometer that will measure the temperatures of the system regularly. You will get a response from the thermometer readings assisting you to adjust the Fermentation Chiller accordingly.
Temperature Sensitive Sensors
Some fermentation equipment has modern technology such as sensors that relay the temperature readings can be used in Fermentation Chiller.
By this, you can simply adjust the cooling process on the Fermentation Chiller improving efficiency.
In addition to that, you can use automated systems that will detect and control the temperatures accordingly.
Proper Maintenance of Chiller
Make sure the maintenance is regular.
Proper maintenance involves cleaning the Unit regularly to clear all debris that affects overall performance.
Refrigerant Level Maintenance
Change the fluids within the Fermentation Chiller regularly to maintain its levels of efficiency.
Also, maintain proper fluid levels within the Fermentation Chiller to enable proper working.
Optimum settings of Control Panel
Use the control panel and make all the settings within the optimum operating conditions.
How Fermentation Chiller is Different from Swamp Cooler?
Fermentation Chiller and swamp coolers are cooling devices both use to maintain optimum temperature conditions. However, they differ from m each other by:-
You will use the Fermentation Chiller to maintain optimum temperatures of different fermentation processes.
While the swamp cooler is used to maintain the temperatures of the air since it is an air conditioner.
Fermentation Chiller works by absorbing the heat from the system thus leaving it under a cooler temperature. While swamp cooler controls the temperatures by adding humidity this cooling the air.
Fermentation Chiller and swamp coolers have different compressors that enable them to work accordingly.
Evaporative Cooling System
Despite that, both swamp coolers and Fermentation Chiller use the evaporative cooling system to control the temperatures.
How to Size a Fermentation Chiller for your Application?
A Fermentation Chiller is available at different prices according to its size and quality. Select that which meets your requirements and will be fit for your device instead of thinking of high price good quality.
There is a wide range of Ferment Chiller available in the market with different sizes. Make sure specific measurements are according to your application requirements then choose the unit which fulfills your demands.
Always select a Fermenter Chiller that is suitable with ambient temperature and flexibly works on its installation place
Make sure to check the warranty duration, and then size a specific Fermentation Chiller for Your Application
How to Install a Fermentation Chiller?
Step 1: Carefully Inspect Unit & Chiller Positioning. Make sure to select the place according to the type of Fermentation Chiller. Air Cooled Chiller is feasible to install outside.
Step 2: After locating on specific location ensure Piping Connections
Step 3: Verify Power supply sources & Reset Breakers
Step 4: Filling & Flushing Reservoir with refrigerant
Step 5: Turn Door Switch to Run Position
Step 6: Verify Glycol Pressure & Pump Rotation proper adjustments
Step 7: Open up all Supply Valve & Flush System of Fermentation Chiller
Step 8: Drain Water
Step 9: Adding Glycol & Turn Pump On
Step 10: Door Switch on & Valve open
Step 11: Adjust Thermostat with optimum conditions
Step 12: Setting Temperature Protection and start working
What are the Quality Specifications of a Fermentation Chiller?
The quality certifications of a Fermentation Chiller ensure that it is safe for you to use. It also guards you against the exploitation of corrupt dealers that might sell fake Units.
Here are the main quality certifications that you have to look at on the Fermentation Chiller.
- UL Quality Certifications
- Food and Drug Administration Quality Certifications (FDA)
- RoHS Quality Certifications
- REACH Quality Certifications
- AHRI Quality Certifications
- ANSI Quality Certifications
- UNI EN ISO 9001: 2008 Quality Certifications
- CE Quality Certifications
How to Troubleshoot your Fermentation Chiller?
Troubleshooting is a process that you will use in the detection of problems that exist on a Fermentation Chiller.
Sometimes units stop working for an application. In such a case do troubleshoot problems as given below for proper operation.
Failure of the Machine to Power
You might start the Fermentation Chiller and it might fail to power up. The issue can be in the power supply system. Inspect the power system and fix the problem accordingly before you proceed with the process.
Insufficient Pumping Systems
If the machine fails to pump the fluid properly. The problem might be insufficient fluid in the Fermentation Chiller or leaking points that affect the pressure balance.
Inspect the pumping unit, replace all seals or seal the leaking points and fill the fluid reservoirs.
If the cooling process of the Fermentation Chiller might fail. Fluctuating power or line voltage can provide problems.
Troubleshoot the issue by having clogs on the air filters and condensers that prevent the coolant from flowing well.
How Can you Increase the Working Efficiency of a Fermentation Chiller?
1- Taking Proper Records
Make sure regular inspections of the Fermentation Chiller during and after the normal processing.
Also, look at the components and record their overall performance and condition.
These records will act as your reference points helping you to detect any form of malfunction. Replace the damaged, leaked parts with new on for proper working of the Fermentation Chiller.
2- Proper Machine Maintenance
Apart from record-keeping, you have to maintain the Fermentation Chiller regularly by cleaning them well.
Cleaning involves getting rid of molds and debris that stick to components of the Fermentation Chiller over time for efficient working.
It also involves treating the refrigerants in a bid to reduce any form of contamination from the fluids.
Remember to lubricate all the moving parts of the machine to reduce or eliminate the possibility of friction.
5-Replace Broken Parts
Replace the broken parts of the Fermentation Chiller to enable proper working conditions.
6- Optimize the Control System
Ensure the use of the control system by adjusting it accordingly to fit the application requirements and enhance efficient working.
What are the Limitations of a Fermentation Chiller?
Even though there are many advantages of using the Fermentation Chiller, there are also a few limitations that you may experience.
Fermentation Chiller does not operate silently and often produces some noise that can be irritating to the users. Vibration and noise produce mostly in the Air-Cooled Fermentation Chiller.
You will have to create proper venting for the Fermentation Chiller to permit them to perform its working properly.
This problem can be sorted out by using a water-cooled Fermentation Chiller instead of Air Cooled Fermentation Chiller or installing it outside.
FAQ of Fermentation Chiller.
Why Fermentation Chiller is needed for Fermentation Process?
At high-temperature fermentation process reduce due to enzymes denaturation and microbes death resulting low production. Therefore Fermentation Chiller is needed for the fermentation to maintain optimum temperature.
Is a Fermentation Chiller Reliable for your Application?
Yes, fermentation is reliable for specific applications because it maintains the level of glycol in a specified ratio with water and temperature .e.g 16% glycol with 84% water at 0 as well as steady quality and material.
How Much Cost does a Fermentation Chiller Have?
Fermentation Chiller with different quality has different costs range. But on average it can range from 2000 to 25,000 US dollars.
Why a Fermentation Chiller is Considered Highly Durable?
Due to high resistivity for corrosion, tensile strength for bearing high pressure, fewer requirements for maintenance, a Fermentation Chiller is highly durable for your application.
What are the Two Basic Approaches of Cooling a Fermentation Vessel?
- By using Internally Cooled Fermentation Vessels
- by using Externally Cooled Fermentation Jackets
What is a Fermenter Cooling Jacket?
It’s a cooling jacket with cavities and flexible material around a fermenter, providing coolant for cooling purposes.
What is the Difference between Air Cooled and Water Cooled Fermentation Chiller?
Air-Cooled Fermentation Chiller uses Air to absorb heat from fermenter tank while Water-Cooled Fermentation Chiller uses water for heat absorption from Tank.
In Which Form Fermentation Chiller Available in Market, Stationary or Portable?
A Fermentation Chiller is available on market in both stationary and portable form.
What Types of Compressors Can be used in Fermentation Chiller?
Scroll Compressors, Screw Compressors, and Centrifugal Compressors can be used in Fermentation Chiller.
What is the Average Capacity of a Fermentation Chiller?
A Fermentation Chiller specifically for refrigerant tanks ranges from 10KW to 280KW.
Why an Air-Cooled Fermentation Chiller is preferred to Install Outside?
To reduce irritation from noise and vibration produced by an Air-Cooled Fermentation Chiller, it is preferred to install outside.
What is Son Fermentation Chiller?
An insulated box that uses ice, a thermostat, and a small fan to accurately control the temperature of a fermenter called Son of Fermentation Chiller.
Why Glycol is More Preferred as Compared to Water in Fermentation Chiller?
Glycol act as a lubricant, have a long duration to hold absorbed heat, and acts as an anti-refrigerant, therefore preferred more than water.