TopChiller Brewery Glycol Chiller Manufacturer and Supplier

Brewery Glycol Chiller-An Ultimate Buying Guide by TopChiller.

Beer manufacturing, distilleries, and many other related industries account for a vast industry sector around the world.

In beer manufacturing, temperature is a very important parameter to be controlled.

Apart from the process, for transfer, and storage a specific temperature is very necessary so that your product can be preserved safely.

Quality beer is generated by the breweries via proper control of temperature. The quality of brewery products highly depends upon the temperature control accuracy.

This temperature control is different from the industries, as its range is below the freezing point of the liquid.

A range of different equipment is used to achieve this task, among which a Brewery Glycol Chiller is the most suitable one.

It is used to achieve this low level of temperature and maintains it for a time so that you can achieve your desired product.

What is a Brewery Glycol Chiller?

A very specific chiller unit that is mostly used in the liquid industries, like distilleries, beer manufacturing, etc is the Brewery Glycol Chiller.

A Brewery Glycol Chiller is used for freezing liquid and liquid products in distilleries, alcohol industries, beverages, and beer manufacturing industries.

It uses glycol, and propylene glycol, or the mixtures of glycol with a proportion of water for chilling action.

The basic mechanism of the chilling is the same, other chiller units, which is to decrease the temperature by eliminating the excessive amount of heat from the system.

Among all the other devices used for chilling, a Brewery Glycol Chiller is a very precise device.

It provides chilling to a very low range, that is below the freezing range of the liquid, with a wide range of precision.

There are several stages in the beverage manufacturing process, which depend upon the efficient cooling by a Brewery Glycol Chiller.

Stages like, down cooling, fermentation, cooling of the wort, etc requires a Brewery Glycol Chiller for the efficient completion of the process.

All the processes and stages in the manufacturing of a brewery product require the proper application of a Brewery Glycol Chiller for their successful completion.

Brewery Glycol Chiller Manufactured by TopChiller

What are the Features of a Brewery Glycol Chiller?

1. The Capacity of Producing Low Temperature:

A Brewery Glycol Chiller is well known for its ability to produce very low temperatures for desired applications.

Usually, it is also called the Low-Temperature Brewery Chiller because of this feature. A Brewery Glycol Chiller can reduce temperature up to -35^oC.

Because of this unique feature, it is preferred as the only choice for the brewery and other related applications.

2. It Saves your Energy Cost:

A Brewery Glycol Chiller is a device that can give maximum efficiency at low energy requirements. It saves a handsome amount of energy and all over the cost of energy is reduced.

This cost-saving feature allows you to save a good amount of capital that can be utilized for other activities in the plant.

3. A Single Worker can Operate It:

In these types of applications where temperature applications are very specific, mostly trained workers are needed to operate the chilling unit successfully.

In the case of Brewery Glycol Chiller, a single worker can operate it properly with a minimum amount of training. This makes you save your worker personals and the cost of the workforce.

4. It Also Serves as a Post-Production Chiller:

In most industries, a separate chiller system is needed for the storage of products after a successful production cycle.

A Brewery Glycol Chiller also serves as the temperature regulator for the storage and maintenance of finished products.

This feature saves a huge amount of money spent on the installation and maintenance of a separate chilling unit.

5. Corrosion-Free and Rust-Free:

Every Brewery Glycol Chiller is made with high-grade materials that make it withstand corrosion and rust due to liquid.

In the application of brewery, the products contain alcohol that is a high corrosion-producing chemical.

Considering this factor, a Brewery Glycol Chiller is specifically made corrosion-free so that it can last longer and keep giving maximum chilling efficiency.

6. Minor Maintenance Cost:

A Brewery Glycol Chiller requires very simple and low maintenance to maintain its quality.

This simple maintenance is composed of some particular steps and instructions that are made especially for a Brewery Glycol Chiller.

7. Simple and Easy Installation:

A Brewery Glycol Chiller can be installed easily following a set of simple instructions. These easy installation features save your time and workforce.

Worker Operating Brewery Glycol Chiller

How does a Brewery Glycol Chiller work?

A Brewery Glycol Chiller uses, the natural cooling temperature range of the glycol to eliminate the excessive heat content from the system.

The basic principle is to circulate a specific amount of highly cooled (Super-Cooled) glycol, or propylene glycol through the tube assembly to cool and eliminate the excessive heat content.

This glycerol circulates its whole system following a closed-loop, passing through all the internal parts, heat exchanger, and cooling them.

To better understand how a Brewery Glycol Chiller works, let’s divide them into two parts: the conditioning system and the glycol system.

The conditioning structure includes the traditional refrigeration parts we find in typical refrigeration systems, meaning a compressor, an evaporator fan, etc.

Here, different means of refrigeration can be used depending on the capacity of the Brewery Glycol Chiller.

The most common are cooling refrigerants such as the R-type coolants, which are used to keep the glycol at the desired temperature levels.

The glycol system usually includes a reservoir tank with a copper coil.

In the tank, the glycol is kept cool as the refrigeration system sends the coolant through the coil made of copper in general.

A pump is attached to the glycol system which is used to pump the cold glycol to the process that requires refrigeration.

Another important part of the glycol system in a Brewery Glycol Chiller is the return line.

Which consists of another copper coil to recirculate the warm glycol and cool it within the tank earlier than its reentry into the process again.

As we can see, the glycol refrigeration occurs separately from the typical compressor-evaporator system, which is why Brewery Glycol Chiller is commonly called an indirect refrigeration system.

Why a Brewery Glycol Chiller is Important for the Breweries and other Similar Type of Industries?

Refrigeration is an obligation in almost every brewery and related industry.  Generally, a brewery uses, several chilling systems, despite having a central chilling unit like Brewery Glycol Chiller.

This increases the overall cost of the process and product of the industry. this also reduces the production capacity of the plant.

Having multiple systems also increases the number of workers needed to operate those devices.

All costs of workers, resources, and cost of energy increases highly due to having an unsuitable system.

Installation of a Brewery Glycol Chiller can save your industry from all these costs.

Having it as a central chilling system maximizes production and profit exponentially.

In the brewing manufacturing industry, glycol is an essential portion of everyday processes.

It’s needed in Brewery Glycol run through fermentation process and conditioning process to regulate the temperature during the fermentation process and its ongoing reactions.

A Brewery Glycol Chiller plays a vital role in the manufacturing of brewery products in industries.

Apart from the manufacturing, it is highly crucial for post-process storage and maintenances of the product and its quality.

A Brewery Glycol Chiller maintains the temperature to the optimum range where a brewery product like beer, spirit, etc can be placed for a long time without any undesired changes.

Brewery Glycol Chiller is Important for the Breweries

What are the Major Applications of a Brewery Glycol Chiller?

Brewery Glycol Chiller is suitable for certain low-temperature applications within the brewing industry located at the heart of the refrigeration system commonly used in breweries and distilleries.

It is the ultimate right temperature regulation instrument for your brewery products using a trustworthy temperature regulator mechanism.

Therefore, the main applications include, but are not limited to Beer fermentation and other cooking processes.

Wine production, food production, food and beverage storage. Following are some of the most common applications of a Brewery Glycol Chiller.

1. Applications in Brewery Industries:

• For wort cooling, and other liquid cooling.
• Regulation of temperature for fermentation process during manufacturing of beer.
• Utilized for the crash cooling of process vessels.
• Storage and preservation of the products after production.

2. Distillery Industries:

• Regulation of temperature for the fermentation process.
• Used for cooling in distillery tanks.
• Elimination of excessive heat from the process for smooth production.

3. Winery Industries:

• Regulation of temperature for the fermentation process.
• Low-temperature stabilization is needed at different stages of the process.
• Cooling and maintaining optimum temperature during the storage after and in between the production of the products.

Brewery Glycol Chiller in Widely Used for Wine Industries

How a Brewery Glycol Chiller is different from other Chillers?

While the two varieties have the same physical properties, they should never be mixed. Significant benefits are anti-corrosion and antifreeze properties.

Both Brewery Glycol Chiller and air or water chiller can be used to satisfactorily reduce the heat generated by your production process.

The main difference between the two types of chiller lies in their diversity in their cold climates and their thermal conductivity.

Brewery Glycol Chiller has a much lower cooling point than that of pure water.

On the other hand, water has a better ability to store and conduct heat from a consistent process than a glycol compound.

As a result, the heat transfer efficiency of a water chiller will be higher than the Brewery Glycol Chiller.

In general, operators need to check the room temperature before choosing the type of chiller.

For clean water, the freezing point is 32 ° F very high compared to pure ethylene glycol which changes to its solid-state at 8.9 ° F.

When the glycol water mixture is changed, the Brewery Glycol Chiller cooling point also changes.

From the above analysis, it is clear that glycol has cold properties that are suitable for use in Brewery Glycol Chiller that is expected to operate in areas with low temperatures.

In these hot climates, the water cooler will freeze and prevent the spread of heat while reducing overall efficiency.

Conversely, using a Brewery Glycol Chiller will use its anti-freezing properties to ensure that the coolant remains in a good liquid state.

How to Choose a Perfect Brewery Glycol Chiller for your Industry?

It is used for the applications of the brewery and other related applications.

The secret to efficiency depends largely on the choice of the appropriate device.

Choosing the most appropriate Brewery Glycol Chiller can be a daunting task and requires adequate homework.

One should be fully aware of the process by which the temperature control unit will be installed.

After knowing the process, you should proceed to the selection of the Brewery Glycol Chiller.

The type and number of features required for a Brewery Glycol Chiller may vary from industry to industry.

A perfect selection of temperature control units can be made depending on the following factors.

Factor 1: Temperature Range:

There is another Brewery Glycol Chiller for different temperature ranges.

Choose the one that works within your desired temperature range. Most of the time, the range of temperature is the same.

Factor 2: Safety Standards:

Safety is a must when choosing any musical instrument. In the case of a Brewery Glycol Chiller, safety is a factor of choice.

One should choose a Brewery Glycol Chiller with the general safety clearance of the concerned agencies.

Factor 3: Reliability of the Manufacturer:

A Brewery Glycol Chiller should be selected from a trusted and reliable manufacturer.

To avoid any future problems, every device should be bought from a standard manufacturer from the market.

Factor 4: The Innovation Should be Considered:

Most of the features of a Brewery Glycol Chiller make it a modern innovative device.

Some other advanced-level features should be considered while buying a Brewery Glycol Chiller for your industry.

These features include precision, algorithm, materials quality, monitor display, connectivity to other devices, etc.

Factor 5: Type of a Brewery Glycol Chiller Needed for your Applications:

There is a range of different types are available in the market.

One should make all the research and homework to decide which type of Brewery Glycol Chiller is suitable for your industrial application.

Every type is different in some features and parameters.

Factor 6: The Flow Rate of Glycol Fluid Mixture:

The flow of the glycol in it is directly proportional to the chilling efficiency and chilling speed of the Brewery Glycol Chiller.

Different Brewery Glycol Chiller comes with different flow rates. Decide your desired flow rate and go for the one that matches your required flow rate.

How to Increase the Working Efficiency of your Brewery Glycol Chiller?

Your Brewery Glycol Chiller serves your industry for a long without taking a break. To keep it healthy and its efficiency maximum, several considerations should be taken into account.

Following suggestions are the most common instruction that can be followed to keep your Brewery Glycol Chiller fit for a long time ahead.

• Regular Checking of All the Parts:

Inspection of all the external and internal parts of a Brewery Glycol Chiller should be done on regular basis.

As it runs continuously for a long time, you never know about something if happened.

Keep little repairs done regularly so that a big problem of decrease in efficiency can be avoided.

• Keep Fermentation Tank Clean:

The fermentation tank is very important for the performance of your Brewery Glycol Chiller.

Any undesired fault in the fermentation tank of a Brewery Glycol Chiller can decrease the performance of the Brewery Glycol Chiller.

It is better to clean the tank regularly so that process can run smoothly.

• Monthly Inspection and Audit:

A monthly inspection should be done to check any fault or gap in the performance of Brewery Glycol Chiller.

This monthly audit includes comparing the current average performance of Brewery Glycol Chiller to the maximum potential.

Any kind of negative gap in this shows the amount of decrease in the performance of Brewery Glycol Chiller. Get this gap covered again as soon as possible.

• Consult Expert Help:

A Brewery Glycol Chiller is a kind of complex device. You should consider the help of an expert technician to check the performance gap in your Brewery Glycol Chiller.

Follow the instructions and advice of an expert to improve its efficiency.

Brewery Glycol Chiller Regular Inspection

How to Install your Brewery Glycol Chiller Properly?

Its installation is easy and simple. Despite being easy, it should not be done yourself.

Installation of Brewery Glycol Chiller should be done with the proper help and instruction of the expert.

Contact the manufacturing company for an expert or consult a reliable expert for the installation of your Brewery Glycol Chiller.

Apart from the installation, several things are considered and evaluated by you before buying it.

These considerations are given below.

1. Decide and prepare the location where it will be installed.
2. Prepare the ground for the installation. Some common preparations are; making it stable, dry, and vibration-free.
3. Assure that there is proper ventilation around the selected location. If not, then design the place with specifications for proper ventilation.
4. Buy a Brewery Glycol Chiller from the most reliable and trusted manufacturer available in the market.
5. Train your workers about the operation, running, repairing and other important things.

Brewery Glycol Chiller Installation

What are the Mistakes That Should Be Avoided while Operating Your Brewery Glycol Chiller?

Below given are some of the most common mistakes that should be avoided while operating your Brewery Glycol Chiller.

1. Use Safe and Sound Glycol for It:

You should consider toxicity as the most important factor when buying Glycol.

Because depending on the product you produce or the service you provide, Glycol will need to meet the minimum toxicity requirements.

For example: If you work in a food-processing industry, an ethylene-based Glycol, may be appropriate.

2. Use only Corrosion-Resistant Glycol that acts as Corrosion-Inhibitor:

Glycol, due to its chemical structure, will damage the metal in its unrestricted way, which means it will cause the inner tube of your Brewery Glycol Chiller.

By using the Glycol (which contains inhibitors that bind to your system’s internal pipeline), a thin layer of molecules will be formed that protect your system but do not work your system.

3. Use Only a Single Type of Glycol:

Due to chemical differences and formula differences between products, you must use not only the right type of Glycol but also the same product.

Failure to maintain consistency can cause inhibitors in the formula to stop working. This will close your work pipe due to incompatibility.

4. The Eco-System Safety to be Considered:

All production sectors are overseen by environmental organizations. Brewery Glycol Chiller systems are no different because of the dangers they pose to the environment.

Like refrigerators, Glycol and its environmental impact are under constant scrutiny. Make sure you have an environmental plan to store and dispose of Glycol or you may face a fine.

What are the Safety Precautions while Working with a Brewery Glycol Chiller?

A Brewery Glycol Chiller contains glycol and chemicals that are dangerous to the health of people working on it.

Apart from the chemicals, the temperature is very low and it is also hazardous to the workers. Following instructions can be followed to keep your workers and industry safe and healthy.

• Proper PPE should be worn while working with Brewery Glycol Chiller.
• Chemically inert gloves are very important and should be worn all the time.
• There should be no direct touching to the vessel or any other part of the chiller.
• Glycol should be handled in separate containers and wearing proper safety clothes.
• Glycol should be disposed to a particular place that is specially made for it.
• No loose clothes should be allowed near a Brewery Glycol Chiller.
• Touching of Brewery Glycol Chiller with the tongue is strictly prohibited.

Wear PPE Before Using your Brewery Glycol Chiller

How to Maintain your Brewery Glycol Chiller Properly?

The proper maintenance of your Brewery Glycol Chiller can be conducted following the maintenance instructions.

As a Brewery Glycol Chiller is a particular type of chiller, there are some of the instructions that should be followed in addition to the other instructions.

• Keep it Clean and Hygienic:

The Brewery Glycol Chiller and the liquid used are the most important factors in the installation.

If any of these two are deficient in any way, the chilling performance will be compromised and the heat transfer capacity will be reduced. Keep checking the glycol and its quality over time.

• Regular Cleaning:

A Brewery Glycol Chiller should be cleaned deeply on regular basis. Experts suggest a proper cleaning session monthly, but a 15 days’ session is much more helpful.

• Keep the Quality of your Glycol Maintained:

The quality of the glycol used is very crucial for your Brewery Glycol Chiller. Using low-quality glycol can affect negatively and damage your Brewery Glycol Chiller completely.

Quality inspection of glycol should be done with the help of some laboratory to check its quality from time to time.

Quality Inspection of Glycol in Laboratory

How to Troubleshoot your Brewery Glycol Chiller?

There’s a good chance that your Brewery Glycol Chiller will always be completely unconscious to it, until that awful day when you get any undesired problem.

Do not panic and do not dwell on conclusions. Some several problems or situations can cause these alarms.

Here we will talk about the most common causes and steps you can take to correct, diagnose, and even correct your Brewery Glycol Chiller.

Here are some troubleshooting tips to get your Brewery Glycol Chiller back to a very cool state very quickly.

• Bath Set to the Proper Temperature?

Make sure you check the temperature of your glycol bath regularly. It should always remain within the manufacturer’s recommended range.

While most come with a built-in temperature gauge, it is never a bad idea to use your thermometer in the event of a problem with the gauge.

• Is Air Ingestion in your Glycol and Water Mixture Fluid?

If you do not have a closed cover in your glycol tub, then it will be exposed to the air. Water vapor will reduce glycol.

This will weaken it, which means it will not have its full cooling power, leading to a warm beer.

• Unusual Problem with the System Motor?

You can often hear if there is a problem with the system motor. inspect regularly from time to time to make sure there are no unexplained noises.

You may also feel the heat from the wrong place.

If you find any issues that can be easily resolved, then it is best to consult a qualified professional to diagnose and resolve your problem.

• Is There Any Problem with the Pump Flow Rate?

The most common cause of a Brewery Glycol Chiller’s low performance is lack of flow.

To start, check the glycol pump circulation. When the centrifugal pump rotation is reversed it will still pump glycol, but only part of the design flow.

The reduced flow will create reduced refrigeration temperatures in the evaporator, which often causes the system to decrease its chilling efficiency.

Fix the rotation problem with the help of an expert or follow the repair instruction by the manufacturer company.

Brewery Glycol Chiller Troubleshooting

FAQ of Brewery Glycol Chiller.

What is a Glycol and Why it is Important in a Brewery Glycol Chiller?

Glycol is an odorless, colorless, and viscous liquid that, when mixed with water and pumped through cold system pipes, works to reduce the temperature.

It assistances to preserve temperature constancy in use and other glycol goods also work to avoid corrosion generation and growth of microorganisms within the Brewery Glycol Chiller internal pipe assembly.

What is a Brewery Glycol Chiller?

Brewery Glycol Chiller is an industrial refrigeration system that uses a type of antifreeze called glycol to reduce the freezing point in the use of the chiller system.

What are the Different Types of Glycol that are Used in It?

Glycol comes in two forms that are used in a Brewery Glycol Chiller ethylene glycol and propylene glycol. Both species offer the same relative degree of ice protection.

Both are also helpful in preventing rust.

What is the Ethylene Glycol that is used in It?

Ethylene glycol is a moderately toxic chemical that tastes good and can be harmful if ingested.

For this reason, it should not be used in drinking water or in food processing systems where the leakage is possible.

What is a Propylene Glycol and Why It Is Important?

Propylene glycol has a low toxicity level and is considered antifreeze in the diet. This type of glycol is safer to handle than ethylene and can be easily disposed of.

Propylene glycol is extensively utilized in the brewery industries. This is a very vital compound and the most used form of glycol that is used for many chilling applications.

What is the Finest Proportion of Water and Glycol that is Utilized in it?

The amount of glycol in water in your cold system depends on the very cold temperature when the glycol solution reaches the operating time.

When using a Brewery Glycol Chiller in an industry where there is no chance of freezing.

The amount of glycol needed may be much lower than the amount that is used outside where temperatures tend to drop below freezing.

100% Quality Tested Brewery Glycol Chiller