TopChiller Anodizing Chiller&Plating Chiller Manufacturer and Supplier China

Anodizing Chiller and Plating Chiller-An Ultimate Buying Guide by TopChiller

Anodizing Chiller and Plating Chiller is an innovative, reliable, and easily maintained cooling system.

It is intended to control the temperature and remove heat to keep the rectifier and tanks cool.

The minimum cooling capacity is 1 ton and the maximum cooling capacity is 85 tons.

Anodizing Chiller and Plating Chiller has the premium quality of raw components, which are used for processing purposes to make the process more stable.

This guide includes all possible information about Anodizing Chiller and Plating Chiller.

Let’s start it.

What is Anodizing Chiller and Plating Chiller?

Anodizing Chiller and Plating Chiller is refrigeration equipment that is used to remove the boring heat from the application.

It removes the heat carried out by a fluid with the help of vapor compression.

It has both the water-cooled Anodizing Chiller and Plating Chiller and Air-cooled Anodizing Chiller and Water Cooled Chiller.

Anodizing Chiller and Platting Chiller has a built-in stainless steel pump, its non-ferrous construction makes it unique from its alternatives.

Anodizing Chiller and Plating Chiller

What are the Main Components of Anodizing Chiller and a Plating Chiller?

There are five main components of Anodizing Chiller and a Plating Chiller.

Compressor

The Anodizing and Plating Chiller is equipped with a quality compressor that guarantees energy efficiency, low noise, and long-lasting service time.

To ensure that the pressure inside the evaporator must be low and the refrigerant is also at low temperature, the compressor helps in pumping out the evaporated refrigerant.

It also compresses the low temperature and low-pressure gas into the high temperature and high-pressure refrigerant gas.

Evaporator

An evaporator is a device that is used to turn liquid chemical substances such as glycol and water into the gaseous form, the gaseous form is needed during the process to pass the heat.

Condenser

The condenser is located after the compressor.

The condenser helps in removing heat from the refrigerant. The heat that the condenser removes is picked by the evaporator.

There are two types of the condenser

Water Cooled Condenser

The water-cooled condenser cycles the water between the condenser and the cooling tower.

Air Cooled Condenser

The condenser in an air-cooled condenser does not use the cooling tower, it removes air through pipes of the condenser.

Programmable Logic Controller

The PLC shows all the information, related to the instruments and components of Anodizing Chiller and Plating Chiller.

Information such as:

• Pump discharge pressure
• Flow rate
• Status of the compressor pump
• Compressor suction

PLC shows the troubleshooting data and it has a remote control, alarm, and self-testing features.

Solenoid Expansion Valve

It is a device that receives the liquid from the condenser and sends it to the evaporator.

It creates the needed pressure across the expansion valve to regulate the flow of refrigerant in Anodizing Chiller and Plating Chiller.

Power Unit

The power unit is the main supplier of power to the Anodizing Chiller and Plating Chiller.

It controls the flow of power and provides the appropriate power that the Anodizing Chiller and Plating Chiller need.

Anodizing Chiller and Plating Chiller Controller

What is a Nonferrous Water Circuit in Anodizing Chiller and Plating Chiller?

The nonferrous water circuit detects the presence of metals. It works when it absorbs magnetic energy.

The application process needs water to process.  A report shows that many industrial areas have contaminated water that contains algae and metal compounds, which affects the efficiency of the Anodizing Chiller and Plating Chiller.

The nonferrous water circuit works against all the contaminants in water and removes them.  It removes all the contaminants such as metals.

It helps in saving the pumps from being damaged and corrodes.

What are the Advantages of Anodizing Chiller and Plating Chiller for your Applications?

The Anodizing Chiller and Plating Chiller are easily maintained.  It is designed to circulate a fluid with a temperature of 20 to 70Fahrenheit.

It has the latest non-proprietary components that work efficiently in every environment, these components have high-quality material.

It has a top-quality compressor, which works efficiently without costing much cost.

The hot gas by-pass valve present in the Anodizing Chiller and Plating Chiller provides more control over overcapacity.

Some More Advantages:

• It comes up with nonferrous construction.
• Solenoid expansion  valve
• Big size refrigerant
• All the pumps are stainless steel and they also have powder-coated cabinets.
• The evaporator is with copper pipe
• It has a thermometer with the aluminum tank level gauge
• The pump motor protects from overload.
• It is equipped with inlet filters that can be cleaned quarterly. These are easy to clean and replace.
• Its condenser water regulating valve is pre-mounted
• The Anodizing Chiller and Plating Chiller are tested by manufacturers before shipment.

Anodizing Chiller and Plating Chiller Evaporator

Is Anodizing Chiller and Plating Chiller Cost Efficient?

The Anodizing Chiller and Plating Chiller come with very low maintenance costs. It has a scroll compressor, which consumes less power.

The R407C and R410A are “Ozone-friendly” refrigerants that not only save the environment but also your application from being damaged by harmful gases.

In many areas industries have short of water, which costs them a lot.

To overcome this problem, it recycles the used water and uses it again and again to save the water cost.

Its parts are easily and widely available at a very low cost.  The nonferrous water circuits do not allow pumps to corrode which ultimately saves your cost of pump replacing.

With its PLC system, it is easy to operator and control which saves your cost of hiring an operator for it.

Anodizing Chiller and Plating Chiller Refrigerant

What are the Applications of Anodizing Chiller and Plating Chiller?

When the process includes metal finishes it creates enormous boring heat, the Anodizing Chiller and Plating Chiller helps in removing the heat.

It is compact in design due to which it has a large stainless steel reservoir.

This process needs an Anodizing Chiller and Plating Chiller that works efficiently to overcome its needs.

Following are the application, which needs Anodizing Chiller and Plating Chiller:

• The hard coating anodizing
• The chromic acid anodizing
• Impregnation anodizing
• Commercial anodizing
• Titanium and chromate anodizing

Anodizing Chiller and Plating Chiller Applications

Which Metals can be Anodized with the Help of Anodizing Chiller and Plating Chiller?

Anodizing is the process during which adds a layer of natural oxide on the surface of any metal.

Aluminum is anodized with help of Anodizing Chiller and a Plating Chiller.

The Anodizing Chiller and Plating Chiller helps in anodizing the metals for the following reasons:

• Corrosion resistance
• Abrasion control
• Ornamentation
• Metal hardening.

How Does Anodizing Chiller and Plating Chiller Work?

There are two types of cooling Anodizing Chiller and Plating Chiller:

• Water-Cooled Anodizing Chiller and Plating Chiller.
• Air-Cooled Anodizing Chiller and Plating Chiller

Both Air Cooled and Water Cooled Chiller frameworks can be introduced close by the vessels containing the electrolytic liquid. The Anodizing Chiller and Plating Chiller of cooling are direct.

A liquid refrigerant flows through an Anodizing Chiller and Plating Chiller, which at that point courses through a warmth exchanger to cool your application.

The warmed refrigerant is sent back to the chiller to rehash the circle.

Temperature changes inside the anodizing vessel.

When there is an expansion in the measure of warmth being created by the application

The expansion valves in the Anodizing Chiller and Plating Chiller are opened either naturally or physically to permit a coolant course through the heat exchanger and cool the vessel.

These valves are closed off when ideal temperature ranges have been reestablished to keep away from overcooling the electrolytic interaction.

An elective strategy for managing temperature is utilizing cooling loops which are submerged straightforwardly into the system arrangement.

Albeit this technique is less expensive to introduce, it has a few downsides when contrasted with a standard anodizing cooling framework that works with an outside heat exchanger.

Thermoregulation is less unequivocally controlled.

Cooling loops may spill, bringing refrigerant into the anodizing vessel causing tainting and disturbing the oxidation cycle.

There is a danger of electrolytic substance consumption of inundated cooling which will drive up working expenses.

What are Horizontal and Vertical Anodizing Chiller and Plating Chiller?

The Anodizing Chiller and Plating Chiller come with the horizontal plant and vertical plant.

Horizontal Plant

The horizontal plant has flexibility.  The tanks of horizontal Anodizing Chiller and Plating Chiller are easily changeable.

It costs lower than the vertical plant.

The horizontal plants are housed in separate mechanical rooms to avoid corrosive fumes, and also ease of access for maintenance.

The horizontal plant is equipped with the “U” shape for the easy flow of material.

Vertical Plant

• The energy-saving nature of vertical plants saves up to 5-7% of the power.
• It removes heat 25% more efficiently than the horizontal plants.
• The key feature of a vertical plant is good recycling possibilities.

Moreover following are the main points about vertical plant:

• The rising efficiency of the vertical plant is optimum
• The chemical is replenished automatically when needed.
• It is land efficient as well as easy to assemble and disassemble.
• The vertical plant comes with automatic control.

How to Size the Anodizing Chiller and Plating Chiller for your Application?

Sizing any cooling Anodizing Chiller and Plating Chiller is the easiest task. You just need to determine and confirm several questions, here you go, and you are ready to choose one for your application.

Following are the points that you need to consider before sizing Anodizing Chiller and Plating   Chiller:

• The temperature of coming water
• The water temperature your application needs
• The flow rate of water

Here is the general formula for sizing:

Temperature Difference

ΔT°F= The incoming water

Temperature (°F)- needed temperature of chilled water

Now Calculating the BTU/hr

When BTU/hr equals to= gallons per hour X5.33 X ΔT°F

Now Calculating the Tons of Cooling Capacity

Total tons= BTU/hr /12000

Ideal size in tons= no. of tons X 1.2.

You can fill in your data and get the desired result for your application.

Why is there no Circulation Pump in Anodizing Chiller and Plating Chiller?

The main task of the circulation pump is to transfer the cooled liquid to the equipment and remove boring heat.

Water pressure, water flow, and temperature are the factors that need to consider before choosing circulation pumps.

But the fact is that not all cooling systems have a circulation pump to transfer cooled liquid.

In Anodizing Chiller and Plating Chiller there is no circulation pump, however, there is only a simple pump that is in a loop shape.

The loop shape helps it to transfer cooled water throughout the application without any force, whereas the circulation pump needs force to work.

How to Install the Anodizing Chiller and   Plating Chiller?

Before installing the Anodizing Chiller and Plating Chiller inspect it thoroughly. Load and unload it with the help of a crane and experts.

The inconvenience caused can damage the whole Anodizing Chiller and Plating Chiller. You can install it either outdoor or indoor depending on your need. The area must be well ventilated.

It should be installed on anti-vibration mounts or rubber pads.

• There should be no obstacle to hamper the airflow.
• If the two cooling Anodizing Chiller and   Plating Chillers are situated in the same location, experts suggest a distance of at least 3600 mm.
• Check all the seals of the Anodizing Chiller and Plating Chiller and in case of leakages avoid installing forcefully.
• There should be a concrete foundation to reduce the vibration and make it stable.
• Connect all the piping and wires correctly for uninterrupted services.
• Fill the glycol or water till the gauge and later keep checking it.
• Select the Installation area which is equipped with mechanical equipment and has a steady power supply.

Anodizing Chiller and Plating Chiller Installation

What steps can be followed to Maintain your Anodizing Chiller and Plating Chiller?

To keep it more efficient and stable, it is necessary to take essential measures for its maintenance.

Keep Daily Log

It is the very first step when it comes to maintaining the Anodizing Chiller and Plating Chiller. Keep the records of flow rate, pressure, level of fluid, and temperature.

Preventing Condenser from being corrode

The water loops use water and due to biological growth, the condenser becomes corrode. Clean the loops with gel and detergent regularly or quarterly for better results.

Flow Rate between 3 to 12-ft per Second

Either too low a flow rate affects the efficiency of the Anodizing Chiller and Plating Chiller or the high flow rate results in a lot of vibration, irritating noise, and erosion of the tube.

The 5-ft per second is a suitable flow rate.

Adequate Refrigerant

The cooling capacity depends on the amount of refrigerant that passes through the compressor. So, it is highly recommended to maintain a high enough level of refrigerant to get desired results.

Check Oil of Compressor

You can carry out a spectrometric test on the sample of lubrication collected from your Anodizing Chiller and Plating Chiller.

Also, check oil filters, and in case of any error consult the experts.

Maintaining oil quality and changing filters when needed helps your Anodizing Chiller and   Plating Chiller to be more efficient in every weather.

Anodizing Chiller and Plating Chiller Compressor Oil Checking

What is the Dimension Range of Tank, Voltage, and Liquid Storage in Anodizing Chiller and Plating Chiller?

There is a lot of wide range variety. The minimum capacity range of the tank is 1 ton and the maximum tank range is 400 tons.

The tank range depends on the flow rate of the water.

The tank is mainly used for three purposes:

• To accommodate the thermal expansion of  cooled water
• To maintain the positive pressure at all points of Anodizing Chiller and Plating Chiller
• It helps in maintaining the positive suction head at the cooling water pump.

Voltage

The stable power supply helps the cooling Anodizing Chiller and Plating Chiller to work more efficiently. It has a power unit on the top that shows maximum and minimum voltages.

The minimum voltage range in Anodizing Chiller and Plating Chiller is 3.3 to 6.6 kV and the maximum voltage is 10-11kv.

Liquid Storage

There are different liquid storage capacities. The general and minimum capacity is 200 liters and the maximum capacity is 500 liters.

Voltage Checking for Anodizing Chiller and Plating Chiller

How to Detect the Problems in Anodizing Chiller and Plating Chiller to Troubleshoot Them?

After the very detailed maintenance, sometimes the Anodizing Chiller and Plating Chiller do not provide optimum performance to the application.

Insufficient Flow of Fluid

Either the fluid is insufficient in the reservoir or the fluid filter is blocked, which causes insufficient flow and decreases the cooling.

If your process piping is small is also causes failure inflow of fluid.

Decreased Cooling

Sometimes the Anodizing Chiller and Plating Chiller do not provide enough cooling and do not remove the desired cooling capacity.

When the fluid is not suitable the heat transfer is affected.

The high ambient temperature more than the capacity of the Anodizing Chiller and Plating Chiller also causes failure in cooling capacity.

Also, check the refrigeration leak and call the experts to fix it.

Unable to Power Up

The fault in the voltage line and power unit causes power up failure in the Anodizing Chiller and Plating Chiller. To fix this you need to check all supplier lines and connections.

It also shuts down when the incorrect phase is connected with it.

The blown fuse of the circuit is a very common problem. Keep checking the above components if you face any issues power-up issues.

Anodizing Chiller and Plating Chiller Electricity Line Checking

FAQ of Anodizing Chiller and Plating Chiller

What Type of Cathode is Preferable in Anodizing Chiller and Plating Chiller?

The aluminum cathode in Anodizing Chiller and Plating Chiller

is considered more efficient overall.

How to Calculate Cooling Load in Anodizing Chiller and Plating Chiller?

A load of Anodizing Chiller and Plating Chiller can be calculated by the following formula:

Heat load BTU’s= number of volts X Ampere

From the rectifier X 3.412

Cooling load tons= BTU/12,000. You will get desired results.

What is the Necessary Temperature Any Application Need While Using Anodizing Chiller and Plating Chiller?

The temperature required for the application of Anodizing Chiller and Plating Chiller

Is -5 centigrade.

What is the Capacity of Reservoir Volume in Anodizing Chiller and Plating Chiller?

The reserve volume in Anodizing Chiller and Plating Chiller

is 1.3 gallons. It increases with the different models.

What is Abrasion Control in Anodizing Chiller and Plating Chiller?

In Anodizing Chiller and Plating Chiller, abrasion is the process of scuffing and scratching. In simple words rubbing away or wearing down.

How Many Refrigeration Circuit Does Anodizing Chiller and Plating Chiller?

Anodizing Chiller and Plating Chiller has dual refrigeration circuits and in case one refrigeration circuit fails to operate the other keep working.

What is a brazed Plate in Anodizing Chiller and Plating Chiller?

The brazed plate in Anodizing Chiller and Plating Chiller is a heat exchanger, which has thin stainless steel plates.

What PH level of Water is Considered Safe for Anodizing Chiller and Plating Chiller?

The PH level of 6.5 and 7.5 is best when it comes to using in cooling Anodizing Chiller and   Plating Chillers.

What is the Ideal Weight of the Anodizing Chiller and Plating Chiller?

The ideal weight of Anodizing Chiller and a Plating Chiller is 8200 KG.

Where Should I Place My Anodizing Chiller and Plating Chiller?

The Anodizing Chiller and Plating Chiller can be placed either indoor or outdoor. It depends on your use and eases of the application. If you open space you can keep it there and fence it around for safety. You can also place it in a room with ventilation.

100% Quality Tested Anodizing Chiller and Plating Chiller