TopChiller Air Cooled Chiller System Manufacturer and Supplier in China

Air Cooled Chiller System-An Ultimate Buying Guide by TopChiller

When It comes to aesthetics and environmental conditions, and water access restrictions exist or water is not easily available, then an Air-Cooled Chiller System is exactly what you need.

Extra heat in the atmosphere can affect your Industrial applications, so using the Air Cooled Chiller System, you can cope with this problem.

This extra heat also damages your industrial machines and decreases your applications working performance which leads to the great loss of your business.

This guide contains every detail about an Air-Cooled Chiller System. If you are going to purchase it.

Hopefully, this guide will help you in selecting the best Air Cooled Chiller System for your industry.

Let’s start it.

What is an Air-Cooled Chiller System?

Air Cooled Chiller System are refrigeration systems utilized in both business and modern facilities to cool fluids or dehumidify the air.

It is utilized in a wide range of settings, including hotels, corporate occasions, restaurants, gaming events, huge scope construction, mechanical and manufacturing plants, etc.

A versatile Air Cooled Chiller System is extraordinary for one-time occasions or permanent foundations. It is smaller and exceptionally proficient and efficient, just as simple to install and remove.

This makes them ideal for supplemental, temporary, or urgent applications.

While it is normally expected that water-cooled chillers are more proficient and efficient than Air Cooled Chiller systems, this is just evident when you take a look at compressor costs.

If you investigate the variable speed control and centrifugal compressors, Air Cooled Chiller System may settle on a superior decision.

A modern Air Cooled Chiller System is a refrigeration system that cools fluids and works with an office’s handler system.

It is extremely normal and common, particularly in small size to medium size business and office type places.

It is typically located remotely, either on the rooftop or at ground level. This is because Air Cooled Chiller System does not utilize cooling towers.

Rather, they release their heat into the ambient air and accordingly need access to a great deal of outside air, to dismiss the undesirable heat from the building.

Air Cooled Chiller System by TopChiller

What are the Features of an Air-Cooled Chiller System?

An Air Cooled Chiller System has numerous features that are essential for your personal and industrial use.

• High-Proficiency, Efficiency, and Energy-Saving Of an Air-Cooled Chiller System

The heat exchanger on the waterside with a protected design of counterflow in combination with the inward threaded, high tube can increase heat movement’s effectiveness by 20% to 30%.

The different flow designs an adopted for the heat exchanger on the airside.

So, the refrigerant is at the ideal flow rate under any working condition.

It is to diminish the pressure drop of refrigerant inside the heat exchanger copper refrigerant pipes on the airside the least to decrease power utilization of compressor successfully.

And to improve the energy productivity of the Air Cooled Chiller System.

New open window aluminum blades are utilized, extraordinarily air bother on the outside of heat movement cylinders and balances on the airside, improving heat movement productivity by 8%.

Hierarchical control of the fans decreases power utilization of fans when the Air Cooled Chiller System is in the transition season.

A double level of superheat control adopted for electronic extension valve in collaboration with high-accuracy sensor controls the circular flow of refrigerant in the Air Cooled Chiller System quickly.

• Natural Or Environmental Friendliness

Adoption of semi-close twin-screw compressor supported by special build-in muffler’s design decreases sound or noise and vibration of the compressor.

The design of the Air Cooled Chiller System by incorporating finned coil heat exchanger in reverse m-type structure.

It is in the combination with the design of low sound or noises outer rotor axial flow fan and flows, followed by extra-large air duct decreases sound or noise in airflow successfully and effectively.

• Easy And Simple Installation

Lug configuration enables basic and safe lifting.

Water flow switch has been installed on the water pipeline of heat transfer on the waterside, and operation creatures after startup, saving the time of site installation.

Inlet land outlet water pipes are outfitted with standard spines, helpful for site connection and linkage.

Starting cabinet and control cabinet are independent of the Air Cooled Chiller System, and then refrigerant and refrigeration off have been filled before delivering.

So, just the water pipe and power supply need to be connected nearby.

• Modular Design of an Air-Cooled Chiller System

The modular design and the joint control module interface are held on the microcomputer regulator of every Air Cooled Chiller System.

Systems networking control can be completed exclusively by interfacing or linking lines of communication among numerous Air Cooled Chiller Systems and setting the host and save machines.

Centralized control of all modules’ determination of the number of modules and observing of working information and states can be performed utilizing the host machine.

All modules of an Air-Cooled Chiller System work generally independently of one another and are under unified control.

• Solid and Reliable Performance

Cool point OEM designers direct ideal design for basic segments, components, and system pipelines of the Air Cooled Chiller System based on existing hypotheses.

And in combination with universally progressed design ideas and consistently putting the strength of the Air Cooled Chiller System in any case.

The Air Cooled Chiller System has a compressor of the worldwide celebrated brand with high solidness.

Original control of electronic expansion valve successfully takes care of issues of conveying a liquid, throwing oil and system oscillation, etc.

It empowers the stable activity of the Air Cooled Chiller System.

Modular Design Air Cooled Chiller System

What are the Components of an Air-Cooled Chiller System?

The Air Cooled Chiller System has 5 main components.

The Compressor – regularly screw, scroll, or reciprocate.

The Condenser – a bundle of flat pipes which contain the hot refrigerant, is covered by a various number of thin sheets of metal vertically.

These help transfer heat away from the cylinders and into the air, which is blown across the cylinders and slim sheets of metal.

Condenser Fans – These suck air across the condenser coils, entering from the sides, and afterward force out this air at the highest point of the Air Cooled Chiller System upwards into ambient climate.

Expansion Valve – This extends the refrigerant before it enters the evaporator.

Evaporator – This is the place where the chilled water is created and the heat from the warm return “chilled water” is separated, to be sent to the condenser.

Air Cooled Chiller System Major Parts

What are the working Principles of Air Cooled Chiller System?

The compressor is the main operating element of the refrigerant.

The refrigerant first leaves the compressor as high pressure, high temperature, and superheated vapor and afterward enters the condenser.

At the point when the refrigerant goes into the condenser, it will run along the even lines and move its thermal power into the ambient air stream which is pushed and forced by the fans on top.

As the refrigerant exchanges its thermal power, it starts to consolidate into a liquid.

When the refrigerant leaves the condenser, it will be high pressure, medium temperature, and saturated fluid. Afterward, the refrigerant enters the extension valve.

The expansion valve meters the progression or flow of refrigerant around the Air Cooled Chiller System.

The most essential type is the thermal expansion valve which manages the progression of refrigerant by estimating the pipe temperature at the evaporator outlet.

And it will change the flow rate to keep the temperature inside an ideal set point.

The expansion valve keeps down the refrigerant and maintains the high pressure of the condenser.

Inside the expansion valve of an Air-Cooled Chiller System, a little opening allows a confined measure of refrigerant to keep on flowing.

As it moves through this limitation it arrives at the low-pressure side of the valve. This quick pressure drop permits the refrigerant to grow from a liquid into a fluid/vapor combination.

As this happens, it will drop in pressure and temperature.

A similar measure of refrigerant moves through, it simply has more space, so it grows to fill this hole or gap.

The refrigerant at that point enters the evaporator and will go through a progression of level cylinders which are covered by the “chilled water” and these will flow in the opposing, counterflow to one another.

When the refrigerant leaves the evaporator, it will have picked up the undesirable heat from the return chilled water and will leave as low pressure, low temperature saturated vapor.

The chilled water inside an Air-Cooled Chiller System will have surrendered its thermal power to the refrigerant and will leave around 6°C (42.8°F).

Working Principles of Air Cooled Chiller System

What are the Advantages of Using an Air-Cooled Chiller System for your Application?

The advantages of an Air-Cooled Chiller System cannot be ignored.

There are a lot of advantages and beneficial factors that can be enjoyed by utilizing an Air-Cooled Chiller System.

• Affordability

Air Cooled Chiller System is usually very easily affordable to buy and install because of the way that they have a couple of types of equipment that are already mentioned above. It is less expensive to install because they have less equipment.

• Air Cooled Chiller System Occupy Less Space

As compared to the water chillers, the Air Cooled Chiller System will consume next to no space.

This means the Air Cooled Chiller System can easily be adjusted in a small space, no extra spaces are required for it.

You can normally put it on the top of your building with no need of developing a mechanical space or storeroom.

• Low Cost of Maintenance

You will likewise spend less during the process of maintaining and keeping up the Air Cooled Chiller System, it has not many parts.

The less the quantity of parts, the lower the expense of maintaining and keeping up the Air Cooled Chiller System.

On a similar note, it is less expensive, simpler to maintain or keep up, and does not require any water pump. It will work productively without the condenser water pump or cooling tower.

Whereas in contrast water chillers will require a water pump or cooling tower and is more expensive comparatively.

• Simple Design

Air Cooled Chiller System has a straightforward ergonomic design and structure, hence taking out the requirement for additional arrangements of pumps for the condensers.

• Safety of an Air-Cooled Chiller System.

The Air Cooled Chiller System takes out the requirement for liquid nitrogen or other refrigerated gases.

By doing this, it helps in removing the potential for suffocation, injuries, or different risks related to the compressed gas.

• Easy Connectivity

The Air Cooled Chiller System does not require to be equipped with a cooling tower and is appropriate for use in regions where water quality is not acceptable.

The piping and channeling are basic, just two ice water lines and supply lines can be installed.

What Applications Can be used in Your Air Cooled Chiller System?

Air Cooled Chiller System is regularly applied in single and different industries to provide chilled water for cooling structures and buildings, and locale cooling systems.

It is likewise utilized in the heat pump structure for both heating and cooling.

An Air Cooled Chiller System is a perfect match and solution for the following mentioned applications.

• Plastics and Rubber

Air Cooled Chiller System squeezes and presses, infusion shaping, expulsion.

• Restaurants

It is used in confectionery, bread kitchens or bakeries, refineries, breweries, and wineries.

• Chemical and Pharmaceutical

It helps in jacketed vessels, polyurethane froth blenders, flammable gas, modern cleaning.

• MetalWorking

An Air Cooled Chiller System supports in preparation and change of valuable metals, aluminum working.

• Mechanical and Engineering

it is being used in machine devices, welding machines, moving plants, presses, Extruders, electric sparkle hardware, pressure-driven control unit oil cooling, and heat treatment.

• Paper and Related Applications

An Air Cooled Chiller assists in printers, cardboard, marks, plastic film.

What are the Instructions to Install Your Air Cooled Chiller System?

Several factors must be considered during the installation of an Air-Cooled Chiller System.

• Transportation and Lifting

To prevent the Air Cooled Chiller System from being harmed during the moving procedure, it is prescribed to load by crane.

If it is a short pull moving, a fork truck can be utilized, and the Air Cooled Chiller System bears the balanced flat force with the whole gasket wood.

It is prescribed that put 3 to 6 simple move bars under it for the slow-moving.

• Lifting and Mounting

Pick a reasonable and perfectly suitable crane as indicated by the Air Cooled Chiller System weight (Buy protection for an Air-Cooled Chiller System if it is convenient).

Lift it as indicated by the accompanying outline carefully.

The steel string will wind the lifting hook one circle to avoid steel rope slipping and causing risk when the weight is irregular.

Move it by putting a roller in the lower part of the Air Cooled Chiller System to keep it away from harm. A safety guard circle must be set up when raising it. Furthermore, abide by the nearby safety regulations when lifting it

Forbid non-staff from entering the safety circle or remaining under the Air Cooled Chiller System when crane lifting it.

• Necessities on the Installation

Be certain to take the planning, preparation, and design of the base into consideration during the installation.

• Particularly stay away from the power and noise of the floor when the machine is installed on the roof of buildings.
• It is prescribed to talk with the building architect before directing the installation of an Air-Cooled Chiller System.
• An anti-vibration pad will be fixed between the base casing and base to prevent sending vibrations and noise from operating the Air Cooled Chiller System. And ensure it even during installation.
• Use a safeguard when required.
• Required Installation Space

Leave sufficient space around and between the Air Cooled Chiller System, for air flowing and activity as well maintenance.

For the place where maybe get snow heaped during the winter season, the following factors should be highlighted:

• Do not install it under an eve of a house.
• Raise the foundation according to the height of the snow.
• Do not install the Air Cooled Chiller System at a place where might be piled with snow.

How to Maintain Your Air Cooled Chiller System?

Using an Air-Cooled Chiller System for personal or industrial use also requires maintenance to achieve optimal working performance.

Following are the factors of maintenance.

Maintenance and Support List

Examine and assessment of all water channels and sources for leaks inside an Air-Cooled Chiller System must be done regularly.

• All parts of the compressor unit must be reviewed including checks for oil levels, leakages, vibrations, working temperature varieties inside an Air-Cooled Chiller System.
• Electrical connections must be reviewed and cleaned.
• Filter dryers of the Air Cooled Chiller System must be checked, and messy, old, or flawed filters should be replaced.
• Cooling coils must be examined for distortion in blades, and indications of erosion.
• Condenser fan checking must be done with an emphasis on bearing check for indications of wear, poor oil.
• Belts and couplings must likewise be checked and changed when important.
• Condenser fan checking should be assessed for breaks, erosion, and zones of blockage.
• For Air Cooled Chiller System, return air dampers must be assessed for ideal activity, adjustment combined with checks for bearing arrangement.
• Natural air dampers must be examined similarly as return air dampers are checked. Keep the Air Cooled Chiller System tubing clean.
• The Air Cooled Chiller System working rule is dependent on heat movement to apply a cooling impact. In shell and tube and brazed plate heat transfer, a hindrance to the progression of cooling fluid through condenser cylinders.
• It will altogether decrease the effective movement of an Air-Cooled Chiller System heat.
• Over the long run, erosion can gather together inside the Air Cooled Chiller System tubing and obstruct the expulsion of created heat.
• Therefore, it is essential that regular quarterly or if nothing else yearly cleaning of the tube is planned and done.
• Decreasing the temperature of the condenser water inside an Air-Cooled Chiller System.
• Decreasing the temperature of the water entering the condenser of an Air-Cooled Chiller System.
• Essentially it improves productivity as it needs to work less to apply its general cooling impact.
• Although not suggested as standard work, decreasing the temperature of the water going through the Air Cooled Chiller System’s condenser unit may fill in as a measure to briefly defeat issues with its curl.

Air Cooled Chiller System Maintenance

How to Increase the Working Efficiency of your Air Cooled Chiller System?

You can build effectiveness and increase the working efficiency with which the Air Cooled Chiller System works by seeing specific components.

Here is a portion of the variables that you can consider expanding and increasing the working effectiveness.

• Variable Retrofit Speed

You must consider the variable retrofit speed to help in the arrangement of energy-saving choices of an Air-Cooled Chiller System.

You should, in any case, be very careful with different parts of the Air Cooled Chiller System to guarantee there are no harms.

Notwithstanding that, it is imperative to keep an eye on the variable now abilities to improve working proficiency.

• Run Multiple Parallel Devices

Running the Air Cooled Chiller System parts equal will help in saving enough energy, consequently expanding the machine productivity.

A portion of the Air Cooled Chiller System that you can pipe in equal incorporate system pumps and cooling fans.

Running a greater amount of the equipment will help in maximizing the surface region of heat move at the working focuses.

• Increment Temperatures of Supplies

You can expand the temperatures inside the stock system to build the dryness measure.

What is the difference between an Air-Cooled Chiller System and a Water-Cooled Chiller System?

While the components of both Air Cooled and Water Cooled are generally the same.

The condenser, expansion valve, evaporator, and compressor. The fundamental difference is in how the refrigerant is cooled.

In an Air-Cooled Chiller System, a hot refrigerant entering the condenser is presented to climatic air, which dismisses the heat before it gathers back to its liquid form.

However, in a Water Cooled Chiller System, the hot refrigerant gas is dispatched off a Water-Cooled heat exchanger or condenser, and the refrigerant is cooled utilizing water from a cooling tower.

All chiller systems require essential support to perform at ideal levels, yet an Air-Cooled Chiller System is simpler and more affordable to keep up and maintain than a Water-Cooled Chiller system.

It does not need a cooling tower or a condenser water pump. An Air Cooled Chiller System utilizes around 10% more power than a Water Cooled Chiller System; wet surfaces are greater at moving heat than dry surfaces.

It has a condenser that is cooled by the environment’s air. It is selected for small or medium installations, but lately, the quality improvement in their building, allows the utilization, in modular type, for large installations also.

An Air Cooled Chiller System is chosen, especially in circumstances that there is not enough water available or the water is very expensive.

Whereas Water Cooled Chiller System is usually preferred and chosen medium and large installations where there is easy access to water.

Also, it is preferred and selected situations or circumstances that are demanded the constant performance of the system.

It is dependent on the ambient temperature because the capacity of the Water Cooled Chiller Unit is not affected by the ambient temperature fluctuations.

Water Cooled Chiller System

How do you choose between an Air-Cooled Chiller System and a Water-Cooled Chiller?

The cooling capacity and limit is the main guideline for the choice and the selection between the Air Cooled Chiller System and Water Cooled Chiller.

It is equally important to balance between operating costs and capital costs of an Air-Cooled Chiller System and Water Cooled Chiller System.

Some decisions are dependent on initial costs.

However, a value-based and beneficial option highlights both operational cost and the initial cost of the Air Cooled Chiller System and water-cooled chiller system.

To calculate the starting cost of each available option, sum up the costs for both contractors and equipment.

For the water-cooled chiller, remember to add a cooling tower.

When it comes to life cycle cost, you have to highlight both the purchase cost and operating cost of both the Air Cooled Chiller System and Water Cooled Chiller.

When you evaluate each of the two chillers this way, you can determine and figure out its total cost.

What you must note is that water-cooled chillers normally appear more valuable if you ignore the first cost and water cost.

However, it is only after you look at the broader costs that the true image appears clearly.

FAQ of Air Cooled Chiller System

Does an Air-Cooled Chiller System need a cooling tower?

No, an Air-Cooled Chiller System does not require any cooling tower.

Do high tubes inside an Air-Cooled Chiller System, increase heat transfer effectiveness?

Yes, these high tubes inside Air Cooled Chiller System increase the heat transferring effectiveness by 20 to 30%.

Where is an anti-vibration pad placed?

An anti-vibration pad is placed between the base casings.

What is the role of an Air-Cooled Chiller System in welding application?

It supports in preparing and change of valuable metals, aluminum working.

What does a condenser do inside an Air-Cooled Chiller System?

These help transfer heat away from the cylinders and into the air, which is blown across the cylinders and slim sheets of metal.

What is the temperature of chiller water inside an Air-Cooled Chiller System when it leaves it?

The chilled water inside an Air-Cooled Chiller System will have surrendered its thermal power to the refrigerant and will leave around 6°C (42.8°F).

Why does an evaporator change the flow rate in Air Cooled Chiller System?

The evaporator will change the flow rate to keep the temperature inside at the ideal set point.

100% Quality Tested Water Cooled Chiller System